Norgren B72G Series Installation Instructions - Manual

B72G
Installation & Maintenance
Instructions Filter/Regulator
B72G -
★★★ - ★★★ - ★★★
Thread Form
A....PTF
B....ISO Rc taper
G....ISO G parallel
INSTALLATION
1. Shut off air pressure. Install filter/regulator in air line -
● vertically (bowl down),
● with air flow in direction of arrow on body,
● upstream of lubricators and cycling valves,
● as close as possible to the device being serviced.
2. Connect piping to proper ports using pipe thread sealant
on male threads only. Do not allow sealant to enter
interior of unit.
3. Push bowl, or bowl with guard, into body and turn fully
clockwise before pressurizing.
4. Flexible tube with 5mm (3/16") minimum I.D. can be
connected to the automatic drain. Drain may fail to
operate if the tube I.D. is less than 5mm (3/16"). Avoid
restrictions in the tube.
5 Install a pressure gauge or plug gauge ports. Gauge
ports can also be used as additional outlets for regulated
air.
ADJUSTMENT
1. Before applying inlet pressure to filter/regulator, turn
adjustment (1 or 7) counterclockwise to remove all force
on regulating spring (12).
2. Apply inlet pressure, then turn adjustment (1 or 7)
clockwise to increase and counterclockwise to decrease
pressure setting.
3. Always approach the desired pressure from a lower
pressure. When reducing from a higher to a lower
setting, first reduce to some pressure less than that
desired, then bring up to the desired pressure.
NOTE
With non-relieving filter/regulators, make pressure
reductions with some air flow in the system. If
made under no flow (dead-end) conditions, the
filter/regulator will trap the over-pressure in the
downstream line.
4. KNOB ADJUSTMENT. Push knob down to lock pressure
setting. Pull knob up to release. Install tamper resistant
cover (see Replacement Items) to make setting tamper
resistant.
5. T-BAR ADJUSTMENT. Tighten lock nut (8) to lock
pressure setting.
SERVICING
1. Open manual drain to expel accumulated liquids. Keep
liquids below baffle (52).
2. Clean or replace filter element when dirty.
DISASSEMBLY
1. Filter/regulator can be disassembled without removal
from air line.
2. Shut off inlet pressure. Reduce pressure in inlet and
outlet lines to zero.
3. Turn adjustment (1 or 7) fully counterclockwise.
4. Remove bowl - push into body and turn
counterclockwise.
5. Disassemble in general accordance with the item
numbers on exploded view. Do not remove the drains
unless replacement is necessary. Remove and replace
drains only if they malfunction.
CLEANING
1. Clean plastic bowl (29, 38) with warm water only. Clean
other parts with warm water and soap.
2. Rinse and dry parts. Blow out internal passages in body
(16) with clean, dry compressed air. Blow air through
filter element (53) from inside to outside to remove
surface contaminants.
3. Inspect parts. Replace those found to be damaged.
Replace plastic bowl with a metal bowl if plastic bowl
shows signs of cracking or cloudiness.
TECHNICAL DATA
Fluid: Compressed air
Maximum pressure:
Transparent bowl: 10 bar (150 psig)
Metal bowl:
Manual or semi automatic drain: 17 bar (250 psig)
Automatic drain: 10 bar (150 psig)
Operating temperature*:
Transparent bowl: -34° to +50°C (-30° to +125°F)
Metal bowl: -34° to +65°C (-30° to +150°F)
* Air supply must be dry enough to avoid ice formation at
temperatures below +2°C (+35°F).
Particle removal: 5 µm, 25 µm, or 40 µm filter element
Air quality: Within ISO 8573-1, Class 3 and Class 5
(particulates)
Typical flow with 10 bar (150 psig) inlet pressure, 6,3 bar
(90 psig) set pressure and 1 bar (15 psig) droop from
set: 38 dm
3 /s (80 scfm)
Manual drain connection: 1/8"
Semi automatic drain connection: Push on 8mm (5/16") ID tube
Semi automatic drain operating conditions (pressure
operated):
Bowl pressure required to close drain: Greater than 0,1
bar (1.5 psig)
Bowl pressure required to open drain: Less than 0,1 bar
(1.5 psig)
Minimum air flow required to close drain: 0,5 dm 3 /s
(1 scfm)
Manual operation: Lift stem to drain bowl
Automatic drain connection: 1/8"
Automatic drain operating conditions (float operated):
Bowl pressure required to close drain: Greater than 0,3
bar (5 psig)
Bowl pressure required to open drain: Less than 0,2 bar
(3 psig)
Minimum air flow required to close drain: 0,1 dm 3 /s
(0.2 scfm)
Manual operation: Depress pin inside drain outlet
Nominal bowl size:
Short bowl: 56 ml (1.9 fluid ounce)
Long bowl: 65 ml (2.2 fluid ounce)
Gauge ports:
1⁄8 PTF with PTF main ports
Rc1/8 with ISO Rc and ISO G main ports
Materials:
Body: Zinc
Bonnet: Acetal
Valve: Brass
Bowl:
Transparent: Polycarbonate
Transparent with guard: Polycarbonate, zinc guard
Metal: Zinc
Metal bowl liquid level indicator lens: Transparent
nylon
Element: Sintered polypropylene
Elastomers: Neoprene and nitrile
REPLACEMENT ITEMS
Service Kit (includes items circled on exploded view):
Relieving.............................................................4383-500
Nonrelieving .......................................................4383-501
Liquid level lens kit (46, 48, 49, 50) ......................4380-030
Filter element, 5µm, red speckles (53).....................5925-03
Filter element, 25µm, blue speckles (53) .................5925-01
Filter element, 40µm, no speckles (53)....................5925-02
Manual drain (18,19,20) (31,32,33) (40,41,42).........619-50
Semiauto drain (21,22,23) (34,35,36) (43,44,45)...5379-RK
Auto drain (24,25,26) (36A,36B,36C)
(45A, 45B, 45C) .................................................4000-50R
Tamper resistant cover (knob adjustment only).......4255-51
PANEL MOUNTING DIMENSIONS
Panel mounting hole diameter: 40 mm (1.57")
Panel thickness: 2 to 4 mm (0.06" to 0.16")
Port
2 ....1/4"
3 ....3/8"
* Outlet pressure can be adjusted to pressures in excess
of, and less than, those specified. Do not use these units
to control pressures outside of the specified ranges.
Spring (Outlet Pressure Range) *
C....0,3 to 2 bar (5 to 30 psig)
F ....0,3 to 4 bar (5 to 60 psig)
M...0,3 to 10 bar (5 to 150 psig) Gauge
G....With
N....Without Diaphragm
N....Non-relieving
R....Relieving Adjustment
K....Knob
T ....T-bar Drain
A....Automatic
Q....Manual, 1/4 turn
S....Semi automatic Bowl
D....Short metal with liquid level indicator
E ....Long metal with liquid level indicator
T ....Short transparent without guard
L ....Long transparent without guard
W...Long transparent with guard Element
1 ....5 µm
2 ....25 µm
3 ....40 µm
1
3
4
5
2
12
13
16
14
15
55
54
53
52
58
56
59
57
11
7
8
9
10
6
17
18
27
20
19
30
39
21
23
22
28
29
25
24
26
47
46
49 51
48
41
42
44
50
40
43
45
45A
45C
45B
36B 35
33
32
38
36
36C
31
34
37
36A
IM-160.300.01 (2/00)
Supersedes 7/98 a subsidiary of IMI plc
© Norgren 2000