6 testing & final assembly, Re-sealing & filling the differential – ARB RD110 User Manual

Page 38

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6 Testing & Final Assembly

36

c The wheel should rotate freely and the opposite wheel should be

turning in the opposite direction without any resistance or
mechanical noise from within the differential.

c Turn the Air Locker switch to the ‘ON’ position. The illuminated

symbol on the switch cover should light up.

c Rotate the same wheel again.
c Both wheels should rotate together.
c Turn the switch off again.
c Rotate the same wheel.
c The wheels should again rotate in opposite directions.

6.3

Re-Sealing & Filling the Differential

NOTE : Consult the ARB Air Locker Operating & Service

Manual for recommendations on differential lubricant
specifications.

c Refill the differential until level with the filler hole.
c Rotate the differential center 2 full turns.
c Check the oil level and refill if necessary.
c Replace filler plug (apply thread sealant to filler plug before

inserting if it is a threaded type plug).

c Wipe differential housing clean of any oil or grease which may

collect dirt or other abrasive particles.

6.4

Note For ADD Equipped Vehicles

IFS vehicles equipped with Automatic Differential Disconnect (ADD)
do not disconnect both wheels from the differential. Because of this,
the internal gears of the differential of all ADD vehicles are in
constant motion when moving in two wheel drive. For this reason,
the front Air Locker in an ADD equipped vehicle must never be
engaged while moving in two wheel drive
, as doing so would
cause any motion in the internal differential gears to be instantly
transferred to your ring and pinion set, potentially causing extensive
damage to your ring and pinion gears, your CV joints, and to your
Air Locker differential. To eliminate this problem, save wear on your
differential components, prolong the life of your CV joints, and
increase your fuel mileage, ARB recommends that you eliminate the
drag and wear in your front driveline components (which are not
even being used in 2WD) by installing manual locking hubs,
especially if your vehicle is used for extensive two wheel driving.

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