3 installing the air locker, Clamshell housing preload – ARB RD90 User Manual

Page 19

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3 Installing the Air Locker

17

3.5.2

B

Clamshell Housing Preload

c Assemble the shim pack determined earlier as ‘D’ (Fig.7.) into the

bearing bore of the deep half of the clamshell.

c Using a bearing press or arbor press, press one of the original

bearing cups into the bottom of the same bearing bore (i.e., until it
stops against the shim pack).

HINT :

You should not be able to rotate the shim pack
underneath the bearing cup if it has been pressed in
far enough.

c With the deep half of the clamshell sitting firmly on a horizontal

surface, set the Air Locker into the bearing cup inside the clamshell.

c Assemble the bearing cup supplied with the Air Locker kit onto the

bearing cone now positioned at the top of the Air Locker.

c Put any remaining shims from the Air Locker shim kit (supplied)

together and measure the total thickness.

c Set the shim pack on top of the bearing cup (i.e., the position of

shim pack ‘E’ in Fig.10.).

c Carefully assemble the shallow half of the clamshell over the top of

the Air Locker.

c Measure the preload gap that exists between the two halves of the

clamshell housing with a feeler gauge. (Refer to Fig.10.)

Figure 10.

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