ARB 3432120 - Manual (Page 3)

21/05/07 Page 3 of 8 3783040
TOOLS REQUIRED: -
METRIC SPANNER & SOCKET SET , 7/16 SPANNER & SOCKET , ELECTRIC DRILL , DRILL BITS ,
10 mm x 180 mm EXTRA LONG DRILL BIT, SHARPE KNIFE AND A METRIC TAPE MEASURE .
ASSEMBLY SEQUENCE FOR ARB BULL BAR.
1.& 2.
1. To remove the bumper bar from the vehicle undo the
7 screws that hold the plastic guard liner to the
bumper bar on each side.
Undo the four nuts that hold the bumper to the
aluminum brackets and loosen the two nuts located on
the inside out board face .
Disconnect the fog lamp harness from both lamps and
with assistance pull the bumper bar forward enough to
disconnect the head lamp washers .
2. Remove the aluminum chassis extension brackets
from both sides . Remove the tubular cross brace
and the recovery bracket , both are refitted at a later
stage.
Undo the 5 screws that hold the plastic air shield in
place and with a small flat blade screw driver
remove the two yellow plugs from the under side of
the chassis rails .
3.&4.
3. Fit the new impact absorbers to both the LH & RH
chassis rails . Note the profiled edge faces outward
Using the 7/16 hardware supplied , bolt the RH
impact absorber into position .
At this stage only the two horizontal bolts are fitted ,
repeat this on the LH side using the M10 hardware
supplied ( bolts are longer on LHS to fit recovery
bracket ) .
4. Once the impact absorbers are sitting horizontal and
at the same height tighten both bolts . One of the
holes in the impact absorber bottom bracket should
line up with a square hole in the chassis .
Before drilling the vertical pinning bolts measure
the distance between the two out side edges of the
impact absorber – making sure the measurement is
no larger than 809 mm ( loosen bolts and adjust if
necessary ).