Preparation of bull bar – ARB 3915040 User Manual

Page 14

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Last Rev Date: 28 OCTOBER 2008

Page 14 of 22

Fitting instructions# 3781218

Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd

PREPARATION OF BULL BAR

54. Position the winch with the mount face

facing upward on an adjustable table or
similar and with the assistance of another
person lower the bulbar over the winch.
The winch handle should be in the LHS of
the bull bar for all winches except 12000lb
winch is on the opposite side. The cable
must spool off the bottom of the winch.

NOTE: Also follow the installation
instructions in the Warn winch handbook
accompanying the winch.

55. Fit the roller fair lead, pull only the end of

the cable through and adjust the position
of winch then bolt up securely. Use the 1
½” long bolts in the top and 1 ¾”in the
lower set through the RFL.

Hint: To increase access to mount bolts in front of
roller fairlead, remove circlips from bottom of each
vertical roller shaft, push shaft up so roller can be
dislodged sideways. Do up bolts in fairlead and
winch, then refit circlip.

56. With the aid of another person, turn the

bull bar over so that the back of the bar is
accessible.

57. Connect up the wires to the winch.

NOTE: Refer to the Warn winch handbook for
wiring instructions to vehicle.

If fitting 12000LB winch only

58. Relieve by cutting off or bending back at

90° a section of the cross member
support bracket as shown to clear winch
tie rod.

Cut off or bend
back at 90° this
entire forward
section at this line

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