Fitting bull bar to vehicle – ARB 3915040 User Manual

Page 18

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Last Rev Date: 28 OCTOBER 2008

Page 18 of 22

Fitting instructions# 3781218

Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd

FITTING BULL BAR TO VEHICLE

77. With the aid of a lift table or one or more

assistants carefully and safely lift, position
and bolt the bull bar to the mounts using 6
x M12 bolts, large flat washers and spring
washers. Centralise the bar to the front of
the vehicle and adjust height.

78. Fit the cross brace to underside of lower

pan and on top of gussets in mount
brackets. Use M10 x 30mm SEMS bolt
and washer sets, flange nuts but do not
do up tight.

79. Adjust the bar height leaving

approximately 15mm gap between top of
wing angled face and the pinch weld on
bumper.

80. Tighten bar mount M12 bolts

81. Tighten M10 flange nuts to chassis studs

to 56Nm.

82. Then tighten up the long M12 chassis

studs, ensuring that the clevis nut is
positioned correctly over the hole in the
chassis.

83. Tighten brace bolts.

84. Remove each tow hook bolt in turn, apply

loctite © to threads and tighten up.

85. Using the M10 pilot holes in mount

brackets (located up 175mm from bottom
face of bar), drill pinning hole through
uprights on bull bar. Access is through
the fog light hole in wing. Fit M10 screw,
washer set and flange nut and do up tight.

15mm gap

Warning: Drilling operations can result in
flying metal debris, safety glasses should be

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