JLG 500RTS Operator Manual - Manual (Page 15)

SECTION 2 - MACHINE PREPARATION AND INSPECTION
3120828 – JLG Lift – 2-1
SECTION 2. MACHINE PREPARATION AND INSPECTION
2.1 GENERAL
This section provides the necessary information needed
by those personnel that are responsible to place the
machine in operation readiness, and lists checks that are
performed prior to use of the machine. It is important that
the information contained in this section be read and
understood before any attempt is made to operate the
machine. Ensure that all the necessary inspections have
been completed successfully before placing the machine
into service. These procedures will aid in obtaining maxi-
mum service life and safe operation.
NOTICE
SINCE THE MACHINE MANUFACTURER HAS NO DIRECT CON-
TROL OVER THE FIELD INSPECTION AND MAINTENANCE,
SAFETY IS THE RESPONSIBILITY OF THE OWNER/OPERATOR.
2.2 PREPARATION FOR USE
1. Before a new machine is put into operation it must
be carefully inspected for any evidence of damage
resulting from shipment and inspected periodically
thereafter, as outlined in paragraph 2-3, Delivery and
Periodic Inspection. The unit should be thoroughly
checked for hydraulic leaks during initial start-up
and run. A check of all components should be made
to assure their security.
2. All preparations necessary to place the machine in
operation readiness status are the responsibility of
management personnel. Preparation requires good
common sense, (i.e. lift works smoothly and brakes
operate properly) coupled with a series of visual
inspections. The mandatory requirements are given
in paragraph 2-4, Daily Walk Around Inspection.
3. It should be assured that the items appearing in the
Delivery and Periodic Inspection and Functional
Check are complied with prior to putting the
machine into service.
2.3 DELIVERY AND PERIODIC INSPECTION
NOTE: This machine requires periodic safety and mainte-
nance inspections by a JLG Dealer.
The following checklist provides a systematic inspection
to assist in detecting defective, damaged, or improperly
installed parts. The checklist denotes the items to be
inspected and conditions to examine.
Periodic inspection shall be performed monthly or more
often when required by environment, severity, and fre-
quency of usage.
This inspection checklist is also applicable and must be
followed for all machines that have been in storage or for
all machines that will be exposed to harsh or changing cli-
mates
Handrail Assemblies
Properly installed; no loose or missing parts; no visible
damage.
Platform Assembly
No visible damage; free of dirt and debris.
Sizzor Arms
No visible damage, abrasions and/or distortions.
Electrical Cable
No visible damage; properly secured.
Pivot Pins
No loose or missing retaining hardware; no damage or
wear to pin heads which would cause pin to rotate; no evi-
dence of pin or bushing wear.
Lift Cylinder
No rust, nicks, scratches or foreign material on piston rod.
No leakage. Evidence of proper lubrication.
Frame
No visible damage; loose or missing hardware (top and
underside).
Drive Hubs
Check oil level in drive hub by removing pipe plug and
feeling for oil level. (Contact service personnel for assis-
tance if needed.)
NOTE: Torque Hubs should be one-half full of lubricant.
Tire and Wheel Assemblies
No loose or missing lug nuts; no visible damage
Sliding Wear Pad Blocks
No excessive wear; adequate lubrication.