JLG 40RTS Service Manual User Manual
Model, Service & maintenance
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AUSTRALIAN OFFICE
JLG INDUSTRIES, INC.
P.O. Box 5119
11 Bolwarra Road
Port Macquarie, Australia
Telephone: 065 811111
Fax: 065 810122
EUROPEAN OFFICE
JLG INDUSTRIES (EUROPE)
Kilmartin Place,
Tannochside Park
Uddingston, Scotland, G71 5PH
Telephone: 01698 811005
Main Fax: 01698 811055
Parts Fax: 01698 811455
CORPORATE OFFICE
JLG INDUSTRIES, INC.
1 JLG Drive
McConnellsburg, PA.
17233-9533
USA
Telephone: (717) 485-5161
Fax: (717) 485-6417
Model
25RTS
33RTS
40RTS
3120826
March 12, 2004
SERVICE & MAINTENANCE
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This manual is related to the following products:
Table of contents
Document Outline
- Section A. INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS
- Section 1. specifications
- Hydraulic Oil Tank
- Hydraulic System (Including Tank)
- Fuel Tank
- Engine Crankcase
- Gasoline Engine
- Diesel Engine
- Drive/Steer System
- Travel Speed
- Gradeability
- Turning Radius (Outside)
- Lift Speed
- Platform Capacity - Fixed Platform
- Platform Capacity - Mechanical Platform Extension with Deck Extended
- Platform Capacity - Mechanical Platform Extension with Deck Retracted
- Machine Weight
- Machine Height (Platform Lowered)
- Machine Length
- Machine Width
- Lubrication Specifications
- 2-W/S
- 4-W/S
- Section 2. procedures
- General
- Safety and Workmanship
- Cleanliness
- Components Removal and Installation
- Component Disassembly and Reassembly
- Pressure-Fit Parts
- Bearings
- Gaskets
- Bolt Usage and Torque Application
- Hydraulic Lines and Electrical Wiring
- Hydraulic System
- Lubrication
- Batteries
- Lubrication and Servicing
- Hydraulic System
- Hydraulic Oil
- Changing Hydraulic Oil
- Lubrication Specifications
- Solenoid Control Valves (Bang-Bang)
- Relief Valves
- Crossover Relief Valves
- Piston Hydraulic Pump
- Gear Hydraulic Pump
- Manual Descent Valve
- Cylinder w/o Counterbalance Valves - Steer Cylinder, Axle Lockout Cylinder (If Equipped)
- Cylinders w/Single Counterbalance Valves - Lift Cylinder
- Lift Cylinder Removal
- Lift Cylinder Installation
- Disassembly
- Cleaning and Inspection
- Assembly
- Manual Adjustment
- Voltmeter Adjustment
- Throttle Checks
- Throttle Adjustments - In Sequence
- Racine Two Stack Valve
- Lift Down Speed Adjustment
- Leveling Jacks Valve (If Equipped)
- Racine Three Stack Valve (If Equipped)
- Lift Down Speed Adjustment
- Leveling Jacks Valve (If Equipped)
- Disassembly
- Inspection
- Assembly
- Disassembly
- Roll Test
- Leak Test
- Assembly
- Disassembly
- Roll Test
- Leak Test
- Assembly
- Disassembly
- Assembly
- Changing From Gasoline to LP Gas
- Changing From LP Gas to Gasoline
- Using Liquid Petroleum (LP) Gas
- To Disengage Torque Hubs (Freewheel)
- To Engage Torque Hubs
- Section 3. Troubleshooting