5 hydraulic pressure adjustment, 6 cylinder specifications, 7 serial number locations – JLG 19BD Service Manual User Manual

Page 14: 8 lubrication, Hydraulic oil, Lubrication specifications, Hydraulic oil -2 lubrication specifications -2, Cylinder specifications -2, Hydraulic oil operating range -2, Lubrication specifications -2

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SECTION 1 - SPECIFICATIONS

1-2

– JLG Lift –

3121154

1.5 HYDRAULIC PRESSURE ADJUSTMENT

(See Figure 1-1.)
Set hydraulic pressure to 1700 PSI as a starting point.
Adjust system pressure so that platform will raise to full
height with maximum rated capacity in platform.
Turning adjustment screw clockwise, increases system
pressure
, turning screw counterclockwise, decreases
system pressure
.
Do not adjust system pressure higher than required to
raise the load. Make pressure adjustment with oil at nor-
mal operating temperature. If pressure is set when oil is
cold, platform may not raise rated load after oil has
warmed.

1.6 CYLINDER SPECIFICATIONS

NOTE: All dimensions are given in inches (in), with the met-

ric equivalent, centimeters (cm), given in parenthe-
ses.

1.7 SERIAL NUMBER LOCATIONS

For machine identification, a serial number plate is affixed
to the machine. The plate is located on the back of the
mast, just above the mast support bracket.

1.8 LUBRICATION

(Figure 1-2. and Table 1-4 show required points of lubrica-
tion for this machine.)

Hydraulic Oil

Hydraulic oils must have anti-wear qualities at least to API
Service Classification GL-3, and sufficient chemical stabil-
ity for mobile hydraulic system service. JLG Industries,
recommends Mobilfluid 424 hydraulic oil, which has an
SAE viscosity of 10W-30 and a viscosity index of 152.
For cold weather applications, i.e. when temperatures
remain consistently below +20°F (–7°C) JLG recom-
mends using Mobil DTE 13 hydraulic oil.
Aside from JLG recommendations, it is not advisable to
mix oils of different brands or types, as they may not con-
tain the same required additives or be of comparable vis-
cosities. If use of hydraulic oil other than Mobilfluid 424 is
desired, contact JLG Industries for proper recommenda-
tions.

Lubrication Specifications

Figure 1-1. Hydraulic Pressure Setting - Adjustment

Screw Located at Base of Pump Motor

(Remove Hex Head Cap as Shown)

Table 1-1. Cylinder Specifications

DESCRIPTION

BORE

in./(cm)

STROKE

in./(cm)

ROD DIA.

in./(cm)

Lift Cylinder -
15BD

1.50

(3.81)

56.50

(143.50)

1.375

(3.50)

Lift Cylinder -
19BD

1.63

(4.14)

53.50

(135.89)

1.375

(3.50)

PRESSURE

ADJUSTMENT

SCREW

HYDRAULIC

OILTANK

GROUND

CONTROL

STATION

COVER

ADJUSTMENT

SCREWCAP

(SHOWNREMOVED)

Table 1-2. Hydraulic Oil Operating Range

HYDRAULIC SYSTEM OPERATING

TEMPERATURE RANGE

SAE VISCOSITY

GRADE

+0? F to +180? F

(-18? C to +83? C)

10W

+0? F to +210? F

(-18? C to +99? C)

10W-20, 10W-30

+50? F to +210? F

(+10? C to +99? C)

20W-20

Table 1-3. Lubrication Specifications

KEY

SPECIFICATIONS

MPG - Multipurpose Grease having a minimum dripping point

of 350° F. Excellent water resistance and adhesive qual-
ities, and being of extreme pressure type. (Timken OK
40 pounds minimum.)

EPGL - Extreme Pressure Gear Lube (oil) meeting API service

classification GL-5 or MIL-Spec MIL-L-2105.

HO

- Hydraulic Oil. ISO-Vg grade 32, 46.

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