Assembly, Installation and removal of the blade, Warning – Bosch 4405 User Manual

Page 12

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12.

Assembly

Disconnect plug from power source
before performing any assembly,

adjustment or repair to avoid possible injury.

1. Loosen rear cover plate screw one full turn. Do

not completely remove screw.

2. Loosen front cover plate screw (approximately three full

turns) until it clears the tab on the cover plate; but do
not completely remove screw. Rotate coverplate
counter-clockwise, exposing arbor bolt blade area.

3. Rotate the guard by hand to clear the blade. Let go of

guard. Plastic will be held out of way by front screw.

4. Press and hold the arbor lock. The blade may

need to be rotated for the arbor lock to catch.
Use the blade wrench to remove the blade bolt
by turning wrench clockwise. NOTE: The blade
bolt has a left hand thread.

Figure 1. Blade Removal

5.

Remove the blade bolt, arbor washer, outer
washer and the blade. Inner washer does not
need to be removed (Figure 2).

Figure 2. Blade Hardware

6.

To install the 10" blade, fit blade between the
chip deflectors and onto arbor shaft (Figure 3).
NOTE: Make sure the rotation arrow on the
blade matches the clockwise rotation arrow on
the lower guard.

Figure 3. Blade Installation

To avoid injury, do not use a blade
larger or smaller than 10" diameter

and 5/8" arbor.

7.

Replace the outer washer, arbor washer, and
tighten blade bolt finger tight counter-clockwise
(see Figure 2). Press the arbor lock and tighten
blade bolt securely using blade wrench, but do
not overtighten.

8.

Rotate cover plate clockwise to original position
and tighten cover plate screws.

Tighten the cover plate screws.
Loose cover plate screw may

interfere with and hang-up lower blade guard.
Never use saw without cover plate securely in
place. Lower guard will not function properly.

9.

Be sure the arbor lock is released so the blade
turns freely.

After installing a new blade, make
sure the blade does not interfere

with the table insert at the 0° and 45° bevel posi-
tions.
Lower the blade into the table slot and check
for any contact with the base or turn table structure. If
blade contacts base or table, seek authorized service
at 1-877-BOSCH99.

10. Replace blade wrench in storage area on saw.

WARNING

!

WARNING

!

WARNING

!

WARNING

!

Installation And Removal Of The Blade

12.

Lower Guard

Front Cover
Plate Screw

Outer
Washer

Blade Bolt
(Hex Cap)

Chip
Deflector

Inner
Washer

Arbor Shaft

Chip
Deflector

Turn Bolt This
Way to Loosen

Outer Washer

Inner Washer

Arbor Washer

Sawblade

Blade Bolt

(Left Hand Thread)

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