Rockwell Automation 440C-CR30-22BBB Guardmaster Software Configurable Safety Relay Quick Start Guide - Manual (Page 3)

Rockwell Automation Publication 440C-QS001A-EN-P — January 2014 1
Quick Start Guide
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Assumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Schematic/Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Configuring the Guardmaster 440C-CR30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Configuring the PanelView 600. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Verify Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Fault and Status Reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Introduction
Safety systems are often described as a safety function that consists of inputs
devices, a logic device and output devices. In this example application, we have
two safety input devices: a SensaGuard interlock that monitors a safety gate and
an e-stop push button that is located in a readily accessible area. Our logic
device is a Guardmaster 440C-CR30 software configurable safety relay. We have
two safety rated output devices, both of which are 700HPS-2Z24 relays with
positive opening contacts. The Guardmaster 440C-CR30 monitors the 700HPS
output devices through the plug-in module. Opening the gate or pressing the
e-stop causes the 700HPS relays to turn off, which disconnects the power to the
hazards before the operator can reach the hazard.
Our next consideration is returning power to the machine. In our example
application, the operator opens the gate and walks into the hazard area. In such
cases, a manual reset of the safety system is required. The reset signal is not a
safety signal and therefore can be provided by a graphical display.
Assumptions
1. The user has loaded CCW Version 6.0 (or later) onto their computer.
2. The user has setup an Ethernet connection to the PanelView.
Schematic/Setup
The schematic of our example safety system is shown below.
a. A PanelView C600 has a serial connection to the Guardmaster 440C-
CR30.
b. The PC has a USB connection to the Guardmaster 440C-CR30 and an
Ethernet connection to the PanelView C600.
c. An e-stop is connected to Inputs 00 and 01 and the e-stop uses test
pulses A and B from terminals 12 and 13.
d. A Trojan T15 GD2 tongue interlock monitors a safety gate. It also uses
test pulses A and B from terminals 12 and 13.
e. Two 700HPS relays are connected to output terminals 18 and 19.
f. The normally closed outputs of the 700HPS are connected to terminals
I-00 and I-01 of the Plug-in Module.
g. The reset signal is provided by the PanelView C600.