Monitored valve outputs – Rockwell Automation T8842 Trusted Versatile FTA User Manual

Page 15

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Trusted

TM

Versatile FTA T8842

Issue 8 Aug 12

PD-T8842

15

Monitored Valve Outputs

For a Trusted

TM

TMR Valve Monitor Module T8449, an output configuration as shown in Figure 6 is

required to drive the safety valve. The valve position is monitored by the next channel configured as an
input. This input may be an analogue position sensor, which is wired as shown in Figure 7. This input
expects a 4-20mA current loop from the position sensor. It may also be wired from a set of limit
switches arranged in a resistor network. This network is powered from 24V and received as a voltage
input as in Figure 5. The network should be arranged so that the voltage seen at the channel input
passes through a series of steps as the switches are activated in turn. The steps should continue in
one direction through the whole valve travel, or the valve monitor module will not be able to determine
the valve position.

The diagrams below shows an example switched voltage circuit, using Open, Nearly Open and Closed
switches. Each switch is wired to close to the clockwise side of travel (note: ‘O’ will close when ‘not
open’). The resistor values shown will ensure that the lowest value resistor will override the state of the
others. The thresholds are programmed into the module System.INI and set the target states for the
valve test. They also allow room for open and short circuit detection.

Figure 9 Position Limit Switches and circuit

Figure 10 Voltage Input with Limit Switch Position

O NO

C

3

2

1

24V

0V

1K

10K

O

NO

C

1K2

220R

4K7

V

2.2

5.7

12.8

20.4

Threshold 4V

Threshold 10V

Threshold 18V

open

nearly open

travel

closed

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