Line monitoring and output states, Housekeeping, Fault detection/testing – Rockwell Automation T8480 Trusted TMR Analogue Output Module - 40 Channel User Manual
Page 12: Table 1 line monitoring fault status
 
Trusted
TM
Module T8480
Issue 13 Apr 10
PD-T8480
12
1.5. Line monitoring and output states
The module automatically monitors the output channel current and voltage to determine the state of 
the output channel. The numerical output state and line fault status are reported back to the 
application and are represented below. 
Description
Numerical 
Output State 
Line Fault 
Status 
Field Short Circuit 
(Not presently supported) 
N/A
N/A
Output Energized (On)
4
0
No Load, Field Open Circuit 
(Vload > 16.5V) 
3
1
Output De-energised 
(command < -1024) 
2
0
No Field Supply Voltage 
(Vfield < 18V) 
1
1
Table 1 Line Monitoring Fault Status
1.6. Housekeeping
The output module automatically performs local measurements of several on-board signals that can be 
used for detailed troubleshooting and verification of module operating characteristics. Measurements 
are made within each slice’s HIU and FIU. 
1.7. Fault Detection/Testing
Extensive diagnostics provide the automatic detection of module faults. The TMR architecture of the 
output module and the diagnostics performed ensure the validity of all critical circuits. Using the TMR 
architecture provides a Fault Tolerant method to withstand the first fault occurrence on the module and 
continue normal output controls without interruption in the system or process. Faults are reported to 
the user through the Healthy status indicators on the front panel of the module and through the 
information reported to the TMR Processor. Under normal operations all three Healthy indicators are 
green. When a fault occurs, one of the Healthy indicators will be flashing red. It is recommended that 
this condition is investigated and if the cause is within the module, it should be replaced. 
Module replacement activities depend on the type of spare module configuration chosen when the 
system was configured and installed. The module may be configured with a dedicated Companion Slot 
or with a SmartSlot for a spare replacement module. 
From the IMB to the field connector, the I/O module contains extensive fault detection and integrity 
testing. As an output device, most testing is performed in a non-interfering mode. Data input from the 
IMB is stored in redundant error-detecting RAM on each slice portion of the HIU. Received data is 
voted on by each slice. All data transmissions include a confirmation response from the receiver. 
Periodically, the TMR Processor commands the onboard DSPs to perform a Safety Layer Test. The 
SLT results in the DSP verifying with the TMR Processor its ability to process data with integrity. In 
addition, the DSP uses Cyclical Redundancy Checks (CRC) to verify the variables and configuration 
stored in Flash memory.