Line monitoring and output states, Housekeeping, Fault detection/testing – Rockwell Automation T8480 Trusted TMR Analogue Output Module - 40 Channel User Manual

Page 12: Table 1 line monitoring fault status

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Trusted

TM

Module T8480

Issue 13 Apr 10

PD-T8480

12

1.5. Line monitoring and output states

The module automatically monitors the output channel current and voltage to determine the state of
the output channel. The numerical output state and line fault status are reported back to the
application and are represented below.

Description

Numerical
Output State

Line Fault
Status

Field Short Circuit
(Not presently supported)

N/A

N/A

Output Energized (On)

4

0

No Load, Field Open Circuit
(Vload > 16.5V)

3

1

Output De-energised
(command < -1024)

2

0

No Field Supply Voltage
(Vfield < 18V)

1

1

Table 1 Line Monitoring Fault Status

1.6. Housekeeping

The output module automatically performs local measurements of several on-board signals that can be
used for detailed troubleshooting and verification of module operating characteristics. Measurements
are made within each slice’s HIU and FIU.

1.7. Fault Detection/Testing

Extensive diagnostics provide the automatic detection of module faults. The TMR architecture of the
output module and the diagnostics performed ensure the validity of all critical circuits. Using the TMR
architecture provides a Fault Tolerant method to withstand the first fault occurrence on the module and
continue normal output controls without interruption in the system or process. Faults are reported to
the user through the Healthy status indicators on the front panel of the module and through the
information reported to the TMR Processor. Under normal operations all three Healthy indicators are
green. When a fault occurs, one of the Healthy indicators will be flashing red. It is recommended that
this condition is investigated and if the cause is within the module, it should be replaced.

Module replacement activities depend on the type of spare module configuration chosen when the
system was configured and installed. The module may be configured with a dedicated Companion Slot
or with a SmartSlot for a spare replacement module.

From the IMB to the field connector, the I/O module contains extensive fault detection and integrity
testing. As an output device, most testing is performed in a non-interfering mode. Data input from the
IMB is stored in redundant error-detecting RAM on each slice portion of the HIU. Received data is
voted on by each slice. All data transmissions include a confirmation response from the receiver.

Periodically, the TMR Processor commands the onboard DSPs to perform a Safety Layer Test. The
SLT results in the DSP verifying with the TMR Processor its ability to process data with integrity. In
addition, the DSP uses Cyclical Redundancy Checks (CRC) to verify the variables and configuration
stored in Flash memory.

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