3 power module faults and warnings – Rockwell Automation SA3000 High Power Modules User Manual

Page 36

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4-4

High Power SA3000 AC Power Modules

4.3

Power Module Faults and Warnings

The PMI Processor continually runs diagnostics which check for errors that may affect
system operation. Warnings are errors which indicate that the SA3000 Power Module
is not operating in an optimum manner. Warnings will not shut down the SA3000.
Faults are severe errors which will shut down the SA3000. See tables 4.3 and 4.4.

Refer to the SA3000 Drive Configuration and Programming instruction manual
(S-3042) for more information about the Fault and Warning registers.

Table 4.1 – DC Bus and Terminal Tests

1

1. With the motor disconnected

Meter Connections

+ -

Scale

Expected Test Results

DC Bus

- Bus (45)

+ Bus (47)

X10

Capacitor Effect (0 to 50 ohms)

+ Bus (47)

- Bus (45)

Capacitor Effect (0 to 200 ohms)

Bus

Capacitors

+

349 A,B,C

X10

Capacitor Effect (0 to 500 ohms)

-

349 A,B,C

U

+

X1

2 ohms

V

+

W

+

+

U

X10

Capacitor Effect (0 to 2k ohms)

+

V

+

W

Output

Terminals

U

V

X1000

4k to 6k ohms

U

W

V

W

Table 4.2 – IGBT Tests

1

1. With the motor disconnected

Meter Connections

+ -

Scale

Expected Test

Results

(+/- 10%)

W Phase (lower) +

W

+347 A,B,C

2k

/diode

0.300 ohms

V Phase (lower) +

V

+347 A,B,C

2k

/diode

0.300 ohms

U Phase (lower) +

U

+347 A,B,C

2k

/diode

0.300 ohms

W Phase (upper) -

-345 A,B,C

W

2k

/diode

0.300 ohms

V Phase (upper) -

-345 A,B,C

V

2k

/diode

0.300 ohms

U Phase (upper) -

-345 A,B,C

U

2k

/diode

0.300 ohms

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