1 selecting a dc bus supply – Rockwell Automation SA500 DC Bus Supply User Manual

Page 16

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3-2

SA500 DC Bus Supply

3.1

Selecting a DC Bus Supply

The number of SA500 AC Power Modules that a single DC bus supply can power
depends upon the bus supply’s current rating and the combined current draw of the
attached motors.

Use the following procedure to select a bus supply based on motor current values.
Refer to Appendix C for motor current information on Industrial Brushless, Brushless
Servo, and Induction motors.

Step 1. Add together the continuous Idc currents of all the motors to be powered

from the bus supply. See Appendix C.

Step 2. If all of the motors can accelerate, decelerate, or overhaul (draw maximum

current) at the same time, add together the maximum Idc currents of the
motors. See Appendix C.

If only some of the motors can accelerate, decelerate, or overhaul at the
same time, add their maximum Idc currents to the continuous Idc currents of
the other motors to obtain a total maximum Idc current.

Step 3. Select the DC bus supply based on both Idc continuous current and Idc

maximum current. See table 3.1 for bus supply ratings.

Note that regardless of the total current drawn by the motors, the maximum
number of SA500 AC Power Modules that can be powered from a single DC
bus supply is six.

If the motors are to be operated in the regenerative mode, the applications’s
regenerative power dissipation requirements should be evaluated. The power
dissipation capabilities of the bus supplies with internal braking resistors are shown in
table 3.1. Refer to table 3.5 for the resistance values of the internal braking resistor(s).

If the application’s requirements exceed these values, refer to section 3.2 for
information on selecting external braking resistors.

Table 3.1 – SA500 DC Bus Supply Motoring Current and Internal Power Dissipation Specifications

DC Bus Supply

Output Rating

Continuous

Current

(Idc) RMS

Output Rating

Maximum

Current

(Idc) RMS

1

1. 10 second overload

Internal Braking Resistor

Maximum Power Dissipation

Continuous

2

2. Maximum continuous braking power = (continuous fuse current)

2

x R, where continuous fuse current = 0.9 x fuse rating.

0.5 Second

3

Overload

3. Maximum 0.5 second overload braking power = (maximum fuse current)

2

x R, where maximum fuse current = 2 second fuse melting

current.

Turn-On

Voltage

4

4. V

LL

x 1.47 + 5 volts, where V

LL

is 230V

AC

nominal.

615055-2R

50A

150A

414W

5

5. Snubber Fuse Limited

1568W

5

343V

615055-2S

615055-2T

100A

450A

1200W

6

6. Resistor Limited

4624W

6

343V

615055-2V

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