3 wiring, 4 grounding – Rockwell Automation SA500 DC Bus Supply User Manual
Page 18
 
3-4
SA500 DC Bus Supply
For intermittent duty the external braking resistor power dissipation is 
specified by:
Maximum Fuse Current is the level of current that will cause the braking fuse 
to melt in 2 seconds, as indicated on the KLK fuse rating curves. Use 14 
amps for an 8 amp fuse, and 85 amps (maximum regenerative current with 
4 ohms) for a 30 amp fuse.
Note:
3.3
Wiring
To reduce the possibility of electrical noise interfering with the proper operation of the 
drive system, exercise care when installing the wiring between the system and 
external devices. For detailed recommendations, refer to IEEE 518.
3.4
Grounding
The grounding stud (GND) on the DC bus supply must be connected externally to 
earth ground (PE) as shown in figure 3.3 on page 3-8 and checked with an ohmmeter 
before power is applied. Use a star washer (toothed lock washer) on the grounding 
stud to ensure continuity.
Table 3.2 – Typical Braking Resistor Continuous Duty Power Dissipation
50 Amp Supply 8 Amp Fuse
100 Amp Supply 30 Amp Fuse
R
(ohms)
τ
(
seconds
)
Max CBP
(watts)
R
(ohms)
τ
(
seconds
)
Max CBP
(watts)
8
0.03
414
4
0.10
2916
16
0.11
829
6
0.22
4374
24
0.25
1244
8
0.40
5832
32
0.45
1658
10
0.62
7290
40
0.71
2073
12
0.89
8748
47.6
1
1. Maximum continuous power resistor value
1.0/Cont
2468
12.7
1
1.0/Cont
9258
48
Continuous
2451
14
Continuous
8403
55
Continuous
2139
15
Continuous
7843
Resistor Power Dissipation =
x (0.5 Second Overload Braking Power) watt-secs
1/
2
0.5 Second Overload Braking Power
= (Maximum Fuse Current)
2
x R watts
Instantaneous Maximum Braking Power =
(Maximum DC Bus Voltage)
2
R
watts
!
ATTENTION: Ungrounded equipment presents a shock hazard. If your 
drive cabinet is mounted such that the cabinet is not grounded, a ground 
wire must be connected to the cabinet for personnel safety. Failure to 
observe this precaution could result in severe bodily injury or loss of life.