3 wiring, 4 grounding – Rockwell Automation SA500 DC Bus Supply User Manual

Page 18

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3-4

SA500 DC Bus Supply

For intermittent duty the external braking resistor power dissipation is
specified by:

Maximum Fuse Current is the level of current that will cause the braking fuse
to melt in 2 seconds, as indicated on the KLK fuse rating curves. Use 14
amps for an 8 amp fuse, and 85 amps (maximum regenerative current with
4 ohms) for a 30 amp fuse.

Note:

3.3

Wiring

To reduce the possibility of electrical noise interfering with the proper operation of the
drive system, exercise care when installing the wiring between the system and
external devices. For detailed recommendations, refer to IEEE 518.

3.4

Grounding

The grounding stud (GND) on the DC bus supply must be connected externally to
earth ground (PE) as shown in figure 3.3 on page 3-8 and checked with an ohmmeter
before power is applied. Use a star washer (toothed lock washer) on the grounding
stud to ensure continuity.

Table 3.2 – Typical Braking Resistor Continuous Duty Power Dissipation

50 Amp Supply 8 Amp Fuse

100 Amp Supply 30 Amp Fuse

R

(ohms)

τ

(

seconds

)

Max CBP

(watts)

R

(ohms)

τ

(

seconds

)

Max CBP

(watts)

8

0.03

414

4

0.10

2916

16

0.11

829

6

0.22

4374

24

0.25

1244

8

0.40

5832

32

0.45

1658

10

0.62

7290

40

0.71

2073

12

0.89

8748

47.6

1

1. Maximum continuous power resistor value

1.0/Cont

2468

12.7

1

1.0/Cont

9258

48

Continuous

2451

14

Continuous

8403

55

Continuous

2139

15

Continuous

7843

Resistor Power Dissipation =

x (0.5 Second Overload Braking Power) watt-secs

1/

2

0.5 Second Overload Braking Power

= (Maximum Fuse Current)

2

x R watts

Instantaneous Maximum Braking Power =

(Maximum DC Bus Voltage)

2

R

watts

!

ATTENTION: Ungrounded equipment presents a shock hazard. If your
drive cabinet is mounted such that the cabinet is not grounded, a ground
wire must be connected to the cabinet for personnel safety. Failure to
observe this precaution could result in severe bodily injury or loss of life.

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