Cutmaster 35mm, 4t.04 hand torch operation – Tweco CutMaster 35mm User Manual

Page 37

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CUTMASTER 35MM

Manual 0-5082

OPERATION

4T-3

Direction of Cut

In the torches, the plasma gas stream swirls as it

leaves the torch to maintain a smooth column of

gas. This swirl effect results in one side of a cut be-

ing more square than the other. Viewed along the

direction of travel, the right side of the cut is more

square than the left.

Right Side

Cut Angle

Left Side

Cut Angle

A-00512

Side Characteristics Of Cut

To make a square - edged cut along an inside

diameter of a circle, the torch should move coun-

terclockwise around the circle. To keep the square

edge along an outside diameter cut, the torch should

travel in a clockwise direction.

Dross

When dross is present on carbon steel, it is com-

monly referred to as either “high speed, slow speed,

or top dross”. Dross present on top of the plate is

normally caused by too great a torch to plate dis-

tance. "Top dross" is normally very easy to remove

and can often be wiped off with a welding glove.

"Slow speed dross" is normally present on the bot-

tom edge of the plate. It can vary from a light to

heavy bead, but does not adhere tightly to the cut

edge, and can be easily scraped off. "High speed

dross" usually forms a narrow bead along the bottom

of the cut edge and is very difficult to remove. When

cutting a troublesome steel, it is sometimes useful

to reduce the cutting speed to produce "slow speed

dross". Any resultant cleanup can be accomplished

by scraping, not grinding.

4T.04 Hand Torch Operation

Standoff Cutting With Hand Torch

NOTE

For best performance and parts life, always

use the correct parts for the type of operation.

1. The torch can be comfortably held in one hand

or steadied with two hands. Position the hand to

press the Trigger on the torch handle. With the

hand torch, the hand may be positioned close to

the torch head for maximum control or near the

back end for maximum heat protection. Choose

the holding technique that feels most comfortable

and allows good control and movement.

NOTE

The tip should never come in contact with

the workpiece except during drag cutting

operations.

2. Depending on the cutting operation, do one of

the following:

a. For

edge starts, hold the torch perpendicular

to the workpiece with the front of the tip on

the edge of the workpiece at the point where

the cut is to start.

b. For

standoff cutting, hold the torch 1/8 - 3/8

in (3-9 mm) from the workpiece as shown

below.

A-00024_AB

Shield Cup

Torch

Standoff Distance

1/8" - 3/8" (3 - 9mm)

Standoff Distance

3. Hold the torch away from your body.

4. Slide the trigger release toward the back of the

torch handle while simultaneously squeezing the

trigger. The pilot arc will start.

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