Tweco 3000 Merlin User Manual

Page 27

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Manual 0-2532

3-9

INSTALLATION

Plasma Gas

Supply Hose

Secondary Gas

Supply Hose

Secondary Gas

Fitting

Plasma Gas

Fitting

A-00999

Figure 3-10 Gas Connections Using Gas Cylinders

2. Connect the yellow supply hose from the second-

ary gas regulator directly to the input fitting on
the rear panel of the Power Supply marked SEC-
ONDARY. Do not use the air line filter with high
pressure cylinders.

NOTE

A typical 50 lb. CO2 cylinder can deliver a con-
tinuous flow rate of 35 scfh (16.5 lpm). To
obtain the required flow rate for the torch, it
may be necessary to manifold several CO2
cylinders. Continuous flow requirements will
depend on the specific application and duty
cycle.

C. Using Water Secondary

NOTES

Tap water should only be used as a second-
ary gas on machine torches.

The tap water source does not need to be
deionized, but in water systems with extremely
high mineral content a water softener is rec-
ommended.

Tap water can be used as a secondary gas and is con-
nected to the Power Supply as follows:

1. The tap water source must be capable of delivering a

minimum water pressure of 50 psi (3.5 BAR) and flow
of 6 gph (23 lph).

2. Connect the tap water supply hose to the input of a

Water Regulator.

3. Connect the output of the water regulator to the fit-

ting marked SEC. WATER on the rear panel of the
Power Supply.

NOTE

The water source does not need to be deion-
ized, but in water systems with extremely high
mineral content a water softener is recom-
mended.

OUTPUT

OUTPUT

TO

CONTROL
MODULE

MODULE

AIR

PLASMA

INPUT

INPUT

N2

PLASMA

INPUT

INPUT

O2

PLASMA

INPUT

INPUT

PLASMA GAS

PLASMA GAS

Ar/H

2

PLASMA

INPUT

INPUT

Water Secondary

Hose From Supply

Secondary Water

Fitting

A-01000

Figure 3-11 Secondary Water Connection

4. Set the SECONDARY selector switch on the front

panel of the Power Supply to the WATER position.

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