Tweco Merlin 6000 Master PS - Manual (Page 31)

Manual 0-2568 3-13 INSTALLATION PROCEDURES
Small Strain
Relief
Black Wire
of Pilot Lead
Ground Terminal
Nut
Star Washer
Pilot Terminal
Red Wire
of Pilot Lead
A-01495
Figure 3-19 Pilot Lead Connection at Power Supply
d. Secure the shield lead (black) to the ground con-
nection with the nut and star washer removed
above.
e. Remove the nut and star washer from the other
pilot connection inside the power supply.
f. Secure the pilot lead (red) to the pilot connection
with the nut and star washer removed above.
5. Connect the Power Lead to the Master Power Supply
per the following procedure:
a. Feed the Power Lead through the large strain re-
lief at the front panel of the Master Power Sup-
ply.
b. Remove the lock nut from the power connection
terminal inside the power supply.
Large
Strain Relief
Power Lead
Nut
Power Lead
Terminal Bolt
A-01496
Figure 3-20 Power Lead Connection at Master
Power Supply
c. Remove the power lead terminal bolt.
d. Place the Power Lead ring lug over the existing
lug.
e. Secure the power lead to the connection with the
bolt and lock nut removed above.
6. Refer to the Arc Starter Box Manual and connect the
other end of the Torch Supply Leads components to
the Arc Starter Box.
7. Refer to the Arc Starter Box Manual and connect the
liquid cooled Maximizer 300 torch to the Arc Starter
Box.
NOTE
Refer to the Installation sections in the Maximizer
300 Torch Instruction Manual (0-2573) for more
information on the Torch.
3.12 External Cable Connections
Depending on the options installed there are various
cables to be connected the Power Supply.
A. Optional RC 6010 Remote Control
For mechanized systems, the optional RC 6010 Remote
Control allows the operator to control all system func-
tions from a remote location. The control cable to inter-
face the RC 6010 to the Power Supply is available in vari-
ous lengths (Refer to Section 6.04, Options and
Accessories).
1. Connect the control cable to the receptacle marked
REMOTE CONTROL (J15) on the rear panel of
the Power Supply.
OUTP UT OUTPUT TO TO CON TROL CONTROL
MOD ULE MODULE
AIR AIR PLAS MA PLASMA INPU T INPUT
N 2 PLAS MA PLASMA INPU T INPUT
O 2 PLAS MA PLASMA INPU T INPUT
PLAS MA G AS PLASMA GAS
Ar/H Ar/H 2 PLAS MA PLASMA INPU T INPUT
A-01505
Cable From
Remote Control
REMOTE CONTROL
Connector (J15)
Figure 3-21 Remote Control Interface Connection