9 gouging operation (continued) – Tweco PAK 15XC User Manual

Page 56

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OPERATION

52

Manual 0-2251

4.9 GOUGING OPERATION (continued)

Standoff Distance

The tip to work distance affects gouge quality and depth.
A standoff of 1/8 - 1/4 in (3 - 6 mm) allows smooth,
consistent material removal. A smaller standoff may result
double arcing from tip to work. A standoff greater than
1/4 in (6 mm) may result in minimal metal removal or loss
of transferred main arc.

Slag generated by gouging on materials such as carbon
and stainlesss steels, nickels, and alloyed steels, can be
removed easily in most cases. There is little, if any, slag
produced when gouging aluminum, as the material is
vaporized. Slag does not obstruct the gouging process if it
accumulates to the side of the gouge path. However, slag
build-up can cause inconsistencies and irregular metal
removal if large amounts of material build up in front of
the arc. The build-up is most often a result of improper
travel speed, lead angle, or standoff height.

Slag Build-up

GAS

Air Plasma

Air Secondary

Nitrogen Plasma

Air Secondary

Nitrogen Plasma

CO

2

Secondary

Ar/H

2

Plasma

Nitrogen Secondary

Ar/H

2

Plasma

Argon Secondary

Aluminum

Fair

Fair

Good

Excellent

Excellent

Stainless Steel

Good

Good

Good

Excellent

Excellent

Carbon Steel

Excellent

Good

Good

Good

Good

MATERIAL

Table 4-D Recommended Gases for Plasma Arc Gouging

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