11 troubleshooting guide (continued) – Tweco PAK 15XC User Manual

Page 88

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CUSTOMER/OPERATOR SERVICE

84

Manual 0-2251

5.11 TROUBLESHOOTING GUIDE (continued)

1. Voltage selection bus bars

connected incorrectly

2. One leg of three-phase

primary connected to
chassis ground

3. Main transformer shorted

1. Shorted input diode

(D1-D6)

2. Switching transistor (Q1)

shorted to heatsink

3. Shorted input capacitor

(C7-C12)

4. Shorted diode (D11-D14)

5. Faulty voltage selection

board

6. Faulty main contactor (W1

or W2)

1. Unit overheated

2. Faulty thermal sensor

(TS1, TS2, or TS3)

3. Faulty logic board

4. Faulty LED/current

control board

1. RUN/SET/PURGE switch

set to PURGE, secondary
mode switch set to GAS
secondary

2. Gas pressure set too low

1. Check and correct if

necessary.

2. Rewire input cable (see

Section 3.4, Electrical
Connections)

3. Replace main transformer

1. See Section 5.12-Test D

and replace diode if
necessary

2. Replace Q1, check heat-

sink for possible damage
(see Section 5.12-Test D)

3. Replace capacitor if

necessary

4. Check for proper 3-phase

power at input terminal
board, check diodes (see
Section 5.12-Test D)

5. If W1 and W2 come on

simultaneously replace
board.

6. Check and replace contac-

tor if necessary

1. Clean radiator and check

for obstruction.

2. See Section 5.12-Test E

and replace sensors if
necessary

3. See Section 5.12-Test E

and replace board if
necessary

4. See Section 5.12-Test E

and replace board if
necessary

1. Normal operation (purges

plasma line only, secon-
dary flow switch is not
satisfied)

2. Adjust pressure

SYMPTOM

POSSIBLE CAUSE

REMEDY

C. Fuse blown at disconnect

when primary power is
connected

D. Fuse blown at disconnect

when main contactor (W1
or W2) closes

E. TEMP indicator lit (red).

F. No GAS indicator

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