11 troubleshooting guide (continued) – Tweco PAK 15XC User Manual

Page 90

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CUSTOMER/OPERATOR SERVICE

86

Manual 0-2251

5.11 TROUBLESHOOTING GUIDE (continued)

SYMPTOM

POSSIBLE CAUSE

REMEDY

H. COOLANT indicator off

I. Coolant conductivity

indicator off

J. DC indicator not lit (after

pre-flow), no main con-
tactor closure

K. DC indicator not lit (after

pre-flow), main contactor
comes on momentarily.
No pilot, no main arc
transfer

1. Little or no pressure

shown on gauge

2. Clogged torch or leads

3. Faulty flow switch (FS1)

4. Faulty logic board

5. Faulty LED/current

control board

1. Ionized or contaminated

coolant

2. Faulty (or contaminated)

conductivity probe

3. Faulty logic board

4. Faulty LED/current

control board

1. RUN/SET/PURGE switch

not set to RUN

2. Faulty torch switch,

remote panel, or remote
pendant

3. Open contactor coil (W1

or W2)

4. Faulty logic board

1. Switching transistor (Q1)

not turning on

1a.Check coolant level

1b. Check motor rotation and

rpm.

1c. Check and replace pump

if necessary

2. Check and torch and leads

and replace if necessary.
Flush coolant system

3. Check and replace flow

switch if necessary

4. See Section 5.12-Test H

and replace board if
necessary

5. See Section 5.12-Test H

and replace board if
necessary

1. Check coolant conductiv-

ity and deionizer cartridge
(Section 3.6). Replace both
if necessary

2. Clean conductivity probe

and replace if necessary

3. See Section 5.12-Test I and

replace board if necessary

4. See Section 5.12-Test I

and replace board if
necessary

1. Normal operation, set

switch to RUN position

2. See Section 5.12-Test J

3. Coil should measure

approx. 10 ohms

4. See Section 5.12-Test J

1. See Section 5.12-Test K

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