Tweco PakMaster 75XL Plus User Manual

Page 21

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Manual 0-2746

15

SECTION 3: INSTALLATION PROCEDURES

B. Checking Air Quality

To test the quality of air, place the RUN/SET/LATCH
switch to SET position, place a welding filter lens in front
of the torch and turn on the gas. Any oil or moisture in
the air will be visible on the lens. Do not initiate an arc!

CAUTION

The air supply must be free of oil, moisture, and
other contaminants. Excessive oil and moisture
may cause double-arcing, rapid tip wear, or even
complete torch failure. Contaminants may cause
poor cutting performance and rapid electrode wear.

C. Gas Connections

The gas supply is connected to the Pressure Regulator/
Filter Assembly installed on the rear of the unit. The con-
nection is the same for compressed air or high pressure
gas cylinders.

Connect the gas supply as follows:

1. Locate the 1/4 NPT to #4 (6mm) hose barbed fitting

shipped inside the Torch Spare Parts Kit.

2. If an optional air line filter is to be installed, refer to

subsection D.

3. Install the barbed fitting as shown below.

4. Tighten the barbed fitting

5. Place an adjustable hose clamp(customer supplied),

1/4" (6.5mm) to 5/8" (15.9mm)) over the gas supply
hose.

Regulator/Filter

Assembly

1/4 NPT to #4 (6mm)

Hose Fitting

#4 (6mm) Gas

Supply Hose

Hose Clamp

A-00916

Figure 3-7 Gas Connection To Regulator/Filter

Assembly

D. Optional Air Line Filter Installation

Filtering is required when using air from a compressor to
insure that moisture and debris from the supply hose does
not enter the torch. Although the Regulator does have its
own filter, it is recommended the optional Dry Air Filter
or optional Two Stage Air Line Filter be installed for im-
proved filtering. Gas connections to optional filters are
shown in Figures 3-8 and 3-9 below.

A-02469

1/4 NPT to
#4 (6mm)
Hose Fitting

Dry Air Filter
Assembly

#4 (6mm)
Gas Supply
Hose

Hose Clamp

Figure 3-8 Gas Connection to Optional Dry Air

Filter Assembly

Two Stage Filter

Assembly

1/4 NPT to

#4 (6mm) Hose

Fitting

#4 (6mm) Gas

Supply Hose

Hose Clamp

A-00917

Figure 3-9 Gas Connection To Optional Two Stage

Filter Assembly

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