Tweco 82 CutMaster - Manual (Page 6)

TABLE OF CONTENTS
SECTION 4 TORCH: OPERATION ...............................................................................4T-1
4T.01 Torch Parts Selection ................................................................................................... 4T-1
4T.02 Cut Quality ..................................................................................................................... 4T-2
4T.03 General Cutting Information ..................................................................................... 4T-2
4T.04 Hand Torch Operation ................................................................................................ 4T-3
4T.05 Gouging ......................................................................................................................... 4T-6
4T.06 Mechanized Torch Operation .................................................................................... 4T-7
4T.07 Parts Selection for Manual and Mechanized Torch Cutting ............................... 4T-9
4T.08 Recommended Cutting Speeds for Mechanized Torch With Exposed Tip .... 4T-10
4T.09 Recommended Cutting Speeds for Mechanized Torch With Shielded Tip .... 4T-14
PATENT INFORMATION ............................................................................................ 4T-18
SECTION 5 SYSTEM: SERVICE ......................................................................................5-1
5.01 General Maintenance .....................................................................................................5-1
5.02 Maintenance Schedule ..................................................................................................5-2
5.03 Common Faults ...............................................................................................................5-2
5.04 Fault Indicator..................................................................................................................5-3
5.05 Basic Troubleshooting Guide .......................................................................................5-4
5.06 Power Supply Basic Parts Replacement .....................................................................5-6
SECTION 5 TORCH: SERVICE ......................................................................................5T-1
5T.01 General Maintenance .................................................................................................. 5T-1
5T.02 Inspection and Replacement of Consumable Torch Parts .................................. 5T-2
SECTION 6: PARTS LISTS...............................................................................................6-1
6.01 Introduction .....................................................................................................................6-1
6.02 Ordering Information .....................................................................................................6-1
6.03 Power Supply Replacement ..........................................................................................6-1
6.04 Replacement Power Supply Parts ...............................................................................6-2
6.05 Options and Accessories ................................................................................................6-2
6.06 Replacement Parts for Hand Torch ............................................................................6-3
6.07 Replacement Parts - for Machine Torches with Unshielded Leads ......................6-4
6.08 Replacement Shielded Machine Torch Leads Assemblies ....................................6-6
6.09 Torch Consumable Parts (SL60) ...................................................................................6-7
6.10 Torch Consumable Parts (SL100) .................................................................................6-8
APPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM) ............................ A-1
APPENDIX 2: DATA TAG INFORMATION .................................................................. A-2
APPENDIX 3: TORCH PIN - OUT DIAGRAMS ............................................................ A-3
APPENDIX 4: TORCH CONNECTION DIAGRAMS ..................................................... A-4
APPENDIX 5: SYSTEM SCHEMATIC, 208/460V UNITS ............................................ A-6
APPENDIX 6: SYSTEM SCHEMATIC, 600V UNITS .................................................... A-8
APPENDIX 7: PUBLICATION HISTORY ....................................................................... A-1