06 assessment of area, 07 methods of reducing electromagnetic emissions – Tweco 250 Weldskill MIG User Manual

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3-2

Manual No 0-5072

weldskIll 250, 350 INstallatIoN

December , 2008

detected then it shall be the responsibility of the user

of the welding equipment to resolve the situation with

the technical assistance of the manufacturer. In some

cases this remedial action may be as simple as earth-

ing the welding circuit, see NOTE. In other cases it

could involve constructing an electromagnetic screen

enclosing the Welding Power Source and the work,

complete with associated input filters. In all cases,

electromagnetic disturbances shall be reduced to the

point where they are no longer troublesome.

NOTE

The welding circuit may or may not be

earthed for safety reasons. Changing the

earthing arrangements should only be au-

thorised by a person who is competent to

assess whether the changes will increase

the risk of injury, e.g. by allowing parallel

welding current return paths which may

damage the earth circuits of other equip-

ment. Further guidance is given in IEC

974-3 Arc Welding Equipment - Instal-

lation and use (under preparation).

3.06 Assessment of Area

Before installing welding equipment, the user shall

make an assessment of potential electromagnetic

problems in the surrounding area. The following shall

be taken into account:

. Other supply cables, control cables, signalling

and telephone cables; above, below and adjacent

to the welding equipment.

2. Radio and television transmitters and receiv-

ers.

3. Computer and other control equipment.
4. Safety critical equipment, e.g. guarding of in-

dustrial equipment.

5. The health of people around, e.g. the use of

pacemakers and hearing aids.

6. Equipment used for calibration and measure-

ment.

7. The time of day that welding or other activities

are to be carried out.

8. The immunity of other equipment in the en-

vironment: the user shall ensure that other

equipment being used in the environment is

compatible: this may require additional protec-

tion measures.

The size of the surrounding area to be considered

will depend on the structure of the building and other

activities that are taking place. The surrounding area

may extend beyond the boundaries of the premises.

3.07 Methods of Reducing

Electromagnetic Emissions

A. Mains Supply
Welding equipment should be connected to the mains

supply according to the manufacturer’s recommen-

dations. If interference occurs, it may be necessary

to take additional precautions such as filtering of

the mains supply. Consideration should be given to

shielding the supply cable of permanently installed

welding equipment in metallic conduit or equivalent.

Shielding should be electrically continuous through-

out it’s length. The shielding should be connected

to the Welding Power Source so that good electrical

contact is maintained between the conduit and the

Welding Power Source enclosure.
B. Maintenance of Welding Equipment
The welding equipment should be routinely maintained

according to the manufacturer’s recommendations. All

access and service doors and covers should be closed

and properly fastened when the welding equipment

is in operation. The welding equipment should not

be modified in any way except for those changes and

adjustments covered in the manufacturer’s instruc-

tions. In particular, the spark gaps of arc striking and

stabilizing devices should be adjusted and maintained

according to the manufacturer’s recommendations.
C. Welding Cables
The welding cables should be kept as short as possible

and should be positioned close together, running at

or close to the floor level.
D. Equipotential Bonding
Bonding of all metallic components in the welding

installation and adjacent to it should be considered.

However. Metallic components bonded to the work

piece will increase the risk that the operator could

receive a shock by touching the metallic components

and the electrode at the same time. The operator

should be insulated from all such bonded metallic

components.
E. Earthing of the Workpiece
Where the workpiece is not bonded to earth for electri-

cal safety, nor connected to earth because of it’s size

and position, e.g. ship’s hull or building steelwork,

a connection bonding the workpiece to earth may

reduce emissions in some, but not all instances. Care

should be taken to prevent the earthing of the work-

piece increasing the risk of injury to users, or damage

to other electrical equipment. Where necessary, the

connection of the workpiece to earth should be made

by direct connection to the workpiece, but in some

countries where direct connection is not permitted, the

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