Basic welding transmig 250i – Tweco 250i Transmig Inverter User Manual

Page 65

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BASIC WELDING

TRANSMIG 250I

Manual 0-5187

4-9

BASIC WELDING

Gap varies from

1.6mm to 4.8mm

depending on plate thickness

Joint

Open Square Butt

1.6mm max

1.6mm

Single Vee Butt Joint

Not less than

70°

Double Vee Butt Joint

1.6mm

Lap Joint

Tee Joints

(Fillet both sides of the

joint)

Edge Joint

Fillet Joint

Corner Weld

Plug Weld

Plug Weld

Not less than

70°

Single Vee Butt Joint

Not less than

45°

1.6mm max

Art # A-10347

Figure 4-19: Typical Joint Designs for Arc Welding

Arc Welding Technique - A Word to Beginners
For those who have not yet done any welding, the simplest way to commence is to run beads on a piece of scrap plate.

Use mild steel plate about 6.0mm thick and a 3.2mm electrode. Clean any paint, loose scale or grease off the plate

and set it firmly on the work bench so that welding can be carried out in the downhand position. Make sure that the

work clamp is making good electrical contact with the work, either directly or through the work table. For light gauge

material, always clamp the work lead directly to the job, otherwise a poor circuit will probably result.
The Welder
Place yourself in a comfortable position before beginning to weld. Get a seat of suitable height and do as much work as

possible sitting down. Don't hold your body tense. A taut attitude of mind and a tensed body will soon make you feel

tired. Relax and you will find that the job becomes much easier. You can add much to your peace of mind by wearing

a leather apron and gauntlets. You won't be worrying then about being burnt or sparks setting alight to your clothes.
Place the work so that the direction of welding is across, rather than to or from, your body. The electrode holder lead

should be clear of any obstruction so that you can move your arm freely along as the electrode burns down. If the lead

is slung over your shoulder, it allows greater freedom of movement and takes a lot of weight off your hand. Be sure

the insulation on your cable and electrode holder is not faulty, otherwise you are risking an electric shock.

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