17 changing the feed roll, 18 input and output wire guide installation, Changing the feed roll -15 – Tweco 2RT Transmig User Manual

Page 31: Input and output wire guide installation -15, Installation/setup transmig 2rt

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INSTALLATION/SETUP

TRANSMIG 2RT

Manual 0-5196

3-15 INSTALLATION/SETUP

3.17 Changing the Feed Roll

NOTE

Feedrolls often come with a rust prohibitive

coating that needs to be cleaned off before

installation.

A Feedroll consists of two different sized grooves. As

delivered from the factory the drive roll is installed for

0.9mm / 1.2mm.
The stamped marking on the feedroll refers to the groove

furthest from the stamped marking. When mounted, that

will be the groove closest to the motor and the one to

thread.
To ensure proper wire feed, the groove closest to the

motor must match the electrode wire size being used.

1.2mm (.045”) Groove

Art: A-10345

The size that is visible when

fitting the feedroll is the groove

size in use.

.045

1.2

1.2mm (.045”) Stamping

.045

1.2

Figure 3-14: Feedroll Example

NOTE

All grooved feed rolls have their wire size or

range stamped on the side of the roll. On rolls

with different size grooves, the outer (visible

when installed) stamped wire size indicates

the groove in use.

Refer to feed roll kit in the Appendix for the proper selec-

tion and ordering of feed roll kits. Kit includes drive rolls,

an input wire guide and an output wire guide for a specific

wire type and size.
Feed rolls are removed by twisting the feed roll retainer

cap and aligning the retaining knob splines/tabs with

the drive gear splines. Feedrolls are installed by putting

the feedroll onto the drive gear splines and twisting the

feedroll retainer cap so that the splines/tabs rest against

the face of the feedroll where they will click into place.

NOTE

Installation of all styles of feed rolls for the

Transmig 250i are identical.

WARNING

The welding wire is electrically Hot if it is fed

by depressing MIG Torch switch. Electrode

contact to work piece will cause an arc with

MIG Torch switch depressed.

3.18 Input And Output Wire Guide

Installation

NOTE

0.9mm / 1.2mm feed rolls and guides are

installed from the factory. Other sizes need

to be purchased separately.

Input Wire Guide - Install (the shorter one) by loosening

the input guide lockscrew and inserting the guide into

the hole in the feedhead assembly. Adjust the guide so

that it is clear of the feed rolls and tighten the input guide

lockscrew.

NOTE

Before tightening the input and output guide

lockscrews, install the drive roll to help in the

alignment of the wire guides.

Output Wire Guide - With the MIG Torch removed, loosen

the adapter lock bolt. This will aid with alignment. Install

the output wire guide by inserting the conical end part way

into the Euro Adapter from the front of the machine. Now

install the MIG Torch pressing the output guide further

in until the tip of the guide is as close to the feed rolls as

practical. Secure the MIG Torch. Tighten the adapter lock

nut then tighten the output guide lockscrew.

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