Crown Boiler CWD138 User Manual

Page 63

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61

61

Wait 30
seconds
(prepurge)

*Loose
harness
*Defective
CB502 board

*Loose, leaking, blocked, or reversed
pressure switch tubes
*Leaks in flue collector joints
*Foreign object in fan or flue collector
* Blockage in venting system
* Vent system not installed in
accordance with installation manual
* Excessive silicone on I.D. of vent
system joints
* Damaged or missing fan gasket
* Defective fan
* Wind at horizontal vent terminal in
excess of 40 mph
*Incorrect fan outlet orifice

Pilot

light?

24 volts

between 24V

and

24V (GND) on

ign. module?

See "Intermittent
Ignition System
Troubleshooting
Chart" on page 64

Main

burners

light?

N

Do burner,

circulator and

fan shut down at

end of call for

heat?

END

Y

Does boiler shut

down when t'stat

wire is removed from

t'sat terminal

* T'stat or zone system
calling for heat
* T'stat wires shorted

* Internal boiler wiring
problem, consult
Crown representative

Y

N

Y

Do burners shut

down before

gauge temp

exceeds high limit

setting +15F?

* Defective L4080D
* Sensing bulb not bottomed
out in well

N

N

Y

N

Y

Y

N

TROUBLESHOOTING CHART FOR BOILERS WITH CB502 CONTROL SYSTEM (USING #42-502A BOARD)
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