B&C Technologies DP-250 Industrial User Manual
Page 31
INSTALLATION PROCEDURES
3-17
Table 3-4 Steam Requirements High Pressure
Operating Steam Pressure
Maximum 125
psig
Minimum 100
psig
Heat Input (Normal Load)
27 Bhp
Consumption (Approximate)
800 lbs/hr
2. Installation Instructions
To insure that an adequate supply of steam is provided, be sure that the steam supply and
steam return lines are sized and laid out as stipulated in this manual. Inadequate steam supply and
steam return lines or improper steam plumbing will result in poor performance and can cause
component failure. Clean, dry, regulated steam must be provided to the dryer.
IMPORTANT: Steam coil failure due to water hammer by wet steam will VOID THE
WARRANTY.
The presence of condensate in the steam supply will cause water hammer and subsequent
heat exchanger failure. The steam supply connection into the main supply line must be made with a
minimum 10” riser. This will prevent any condensate from draining towards the dryer.
The steam supply piping to the dryer must include a 12" rise along with a drip trap and
check valve. This will prevent any condensate from entering the steam coil.
Flexible hoses or couplings must be used. The dryer vibrates slightly. when it runs, and this
will cause the steam coil connections to crack if they are hard piped to the supply and return mains.
Shut-off valves for each dryer should be installed in the supply, return, and drip trap return
lines. This will allow the dryer to be isolated from the supply and return mains if the dryer needs
maintenance work.
Install a float and thermostatic steam trap and check valve at least 12” below steam coil as
near to the coil as possible.
A vacuum breaker should be installed in the piping. This will prevent the condensing steam
from causing a vacuum inside the coil and possibly damaging the coil.
The supply and return lines should be insulated. This will save energy and provide for the
safety of the operator and maintenance personnel.
Water pockets in the supply line, caused by low points, will provide wet steam to the coil
possibly causing coil damage. All horizontal runs of steam supply piping should be pitched ¼”
every foot back towards the steam supply header, causing any condensate in the line to drain to the.
Header. Install a bypass trap in any low point to eliminate wet steam.
Do not
elevate the condensate return line after the float and thermostatic trap. Drain only by
gravity into a properly vented low pressure return line or condensate tank.