Troubleshooting chart – Campbell Hausfeld PS120B User Manual

Page 20

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Troubleshooting Chart

www.chpower.com

Operating Instructions and Assembly Instructions

20

Symptom

Possible Cause(s)

Corrective Action

Motor hums and does not run

1. Supply voltage too low

1. Do not use an extension cord, it is better to add hose length.

Use portable generator with a 2400 VA minimum rating

Motor does not run or hum

2. Power Switch is in OFF position
3. Pressure knob is set to zero.

2. Flip Power Switch to ON position
3. Turn pressure knob clockwise to increase pressure.

4. Bad power connection

4. Check power connections at power receptacle, along extension

cord and at equipment for looseness or damage

5. Circuit breaker or fuse is tripped

5. correct cause of circuit overload. (Possible causes: Supply

voltage too low, extension cord too long for available supply

voltage, or motor has been damaged.)

6. Thermal overload protection

activated

6. Allow motor to cool for approximately 30 minutes, determine

cause and restart motor. (Possible causes: Supply voltage too

low, extension cord too long for available supply voltage, or

motor has been damaged.)

Motor runs, but pump does

not prime after being cleaned

after last use. (This problem

can usually be prevented by

following the recommended

cleaning and storage

procedure)

7. Check valves stuck

7. “Pop” Inlet Valve and Outlet Valves. Call 1-800-626-4401

8. Suction Assembly loose and/or

sealing surfaces are dirty at Inlet

Valve

8. Remove Suction Assembly, clean sealing surfaces and

reassemble

9. Suction Head not immersed in

paint

9. Add more paint to bucket and/or adjust position of Suction

Assembly

10. Prime/Spray Control is in the

SPRAY position

10. Turn the Prime/Spray Control to the Prime position

Motor runs, but pump does

not prime even though it was

working just fine a little while

ago. (Usually occurs after

moving or adding more paint

to the paint bucket.)

11 See Possible Causes 8, 9, 10

11. See Corrective Actions 8, 9, 10

12. Clogged suction filter

12. Remove suction filter and clean. Also, refer to Maintenance

section

13. Trash caught in valves

13. See “Force Feeding” figure on page 22

14. Paint sediments settled to

bottom of bucket

14. Strain and mix paint thoroughly

Pump primes, but does not

build pressure

15. Prime/Spray Control not in Spray

position

15. Turn Prime/Spray Control to Spray position

16. Pressure Control not set to high

enough pressure

16. Turn Pressure Control clockwise to desired pressure. Fully

clockwise is maximum pressure

17. Even though Prime/Spray

Control is in Spray position, fluid

still flows from By-Pass Tube.

Prime/Spray Control is worn or

damaged

17. Call 1-800-626-4401

Pump primes and builds

pressure, however, the

equipment does not spray or

produce a quality spray pattern

18. Clogged gun filter

18. Replace with new filter. Do not attempt to clean gun filters.

Also, refer to Maintenance section

19. Clogged Spray Tip

19. See Clearing Clogs section

20 A. Tip is damaged or worn

20. A. Replace tip. Also, refer to Maintenance section

B. Paint requires thinning

B. Follow paint manufacturers thinning recommendations.

Paint should not typically need to be thinned more than 8

oz. of solvent per gallon

C. Reversible Spray Tip in

cleaning position

C. Turn Spray Tip to Spray position. See Cleaning section for

details

Continued on next page

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