Condensate drain pans, Refrigerant system, Condensate drain cleaning – Carrier 50RTG User Manual

Page 21: Air coil cleaning, Condenser cleaning

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21

Table 21 — Aquazone D Control Current LED Status and Alarm Relay Operations

LEGEND

NOTES:
1. If there is no fault in memory, the Fault LED will flash code 1.
2. Codes will be displayed with a 10-second Fault LED pause.
3. Slow flash is 1 flash every 2 seconds.
4. Fast flash is 2 flashes every 1 second.
5. EXAMPLE: “Flashing Code 2” is represented by 2 fast flashes

followed by a 10-second pause. This sequence will repeat contin-
ually until the fault is cleared.

Condensate Drain Pans —

Check condensate drain

pans for algae growth twice a year. If algae growth is apparent,
consult a water treatment specialist for proper chemical treat-
ment. The application of an algaecide every three months will
typically eliminate algae problems in most locations.

Refrigerant System —

Verify air and water flow rates

are at proper levels before servicing. To maintain sealed circuit-
ry integrity, do not install service gauges unless unit operation
appears abnormal. Check to see that unit is within the super-
heat and subcooling ranges.

Condensate Drain Cleaning —

Clean the drain line

and unit drain pan at the start of each cooling season. Check
flow by pouring water into drain. Be sure trap is filled to main-
tain an air seal.

Air Coil Cleaning —

Remove dirt and debris from evap-

orator coil as required by condition of the coil. Clean coil with
a stiff brush, vacuum cleaner, or compressed air. Use a fin
comb of the correct tooth spacing when straightening mashed
or bent coil fins.

Condenser Cleaning —

Water-cooled condensers may

require cleaning of scale (water deposits) due to improperly
maintained closed-loop water systems. Sludge build-up may
need to be cleaned in an open water tower system due to
induced contaminants.

Local water conditions may cause excessive fouling or

pitting of tubes. Condenser tubes should therefore be cleaned at
least once a year, or more often if the water is contaminated.

Proper water treatment can minimize tube fouling and

pitting. If such conditions are anticipated, water treatment
analysis is recommended. Refer to the Carrier System Design
Manual, Part 5, for general water conditioning information.

Clean condensers with an inhibited hydrochloric acid solu-

tion. The acid can stain hands and clothing, damage concrete,
and, without inhibitor, damage steel. Cover surroundings to
guard against splashing. Vapors from vent pipe are not harmful,
but take care to prevent liquid from being carried over by the
gases.

Warm solution acts faster, but cold solution is just as effec-

tive if applied for a longer period.
GRAVITY FLOW METHOD — Do not add solution faster
than vent can exhaust the generated gases.

When condenser is full, allow solution to remain overnight,

then drain condenser and flush with clean water. Follow acid
manufacturer’s instructions. See Fig. 8.
FORCED CIRCULATION METHOD — Fully open vent
pipe when filling condenser. The vent may be closed when
condenser is full and pump is operating. See Fig. 9.

Regulate flow to condenser with a supply line valve. If

pump is a nonoverloading type, the valve may be fully closed
while pump is running.

For average scale deposit, allow solution to remain in con-

denser overnight. For heavy scale deposit, allow 24 hours.
Drain condenser and flush with clean water. Follow acid manu-
facturer’s instructions.

DESCRIPTION

STATUS LED

(Green)

TEST LED

(Yellow)

FAULT LED (Red)

ALARM RELAY

Normal Mode

On

Off

Flash Last Fault Code in Memory

Open

Normal Mode with PM

On

Off

Flashing Code 8

Cycle (closed 5 sec,

open 25 sec, …)

D Control is non-functional

Off

Off

Off

Open

Test Mode

On

Flash Last Fault Code in Memory

Cycling Appropriate Code

Night Setback

Flashing Code 2

Flash Last Fault Code in Memory

ESD

Flashing Code 3

Flash Last Fault Code in Memory

Invalid T-stat Inputs

Flashing Code 4

Flash Last Fault Code in Memory

No Fault in Memory

On

Off

Flashing Code 1

Open

HP Fault

Slow Flash

Off

Flashing Code 2

Open

LP Fault

Slow Flash

Off

Flashing Code 3

Open

FP1 Fault

Slow Flash

Off

Flashing Code 4

Open

FP2 Fault

Slow Flash

Off

Flashing Code 5

Open

CO Fault

Slow Flash

Off

Flashing Code 6

Open

Over/Under Voltage

Slow Flash

Off

Flashing Code 7

Open (closed after 15 minutes)

HP Lockout

Fast Flash

Off

Flashing Code 2

Closed

LP Lockout

Fast Flash

Off

Flashing Code 3

Closed

FP1 Lockout

Fast Flash

Off

Flashing Code 4

Closed

FP2 Lockout

Fast Flash

Off

Flashing Code 5

Closed

CO Lockout

Fast Flash

Off

Flashing Code 6

Closed

CO

Condensate Overflow

ESD — Emergency Shutdown
FP

Freeze Protection

HP

High Pressure

LP

Low Pressure

PM

Performance Monitor

To avoid fouled machinery and extensive unit clean-up,
DO NOT operate units without filters in place. DO NOT
use equipment as a temporary heat source during
construction.

Follow all safety codes. Wear safety glasses and rubber
gloves when using inhibited hydrochloric acid solution.
Observe and follow acid manufacturer’s instructions.

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