1 remote setpoint field wiring, 2 remote setpoint startup, 5 direct drive modes – AERCO KC1000 Low NOx Boiler equipped with C-More 2003 User Manual

Page 41: Mode of operation

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MODE OF OPERATION

If the Network setting is selected for RS485
Modbus operation, a valid Comm Address must
be entered in the Setup Menu. Refer to Modbus
Communication Manual GF-114 for additional
information.

While it is possible to change the settings of
temperature related functions, the unit is factory
preset with settings that work well in most
applications. It is suggested that an AERCO
representative be contacted, prior to changing
any temperature related function settings. For
descriptions of temperature-related functions
and their factory defaults, refer to Appendices A
and E.

5.4.1 REMOTE SETPOINT FIELD WIRING

The only wiring connections necessary for the
Remote Setpoint mode are connection of the
remote signal leads from the source to the unit’s
I/O Box. The I/O Box is located on the front
panel of the Benchmark Boiler. For either a 4-
20mA/0-5V or a 0-20mA/0-5V setting, the
connections are made at the ANALOG IN
terminals in the I/O Box. For a Network setting,
the connections are made at the RS-485 COMM
terminals in the I/O Box. The signal must be
floating, (ungrounded) at the I/O Box and the
wire used must be a two wire shielded pair from
18 to 22 AWG. Polarity must be observed. The
source end of the shield must be connected at
the source. When driving multiple units, each
unit’s wiring must conform to the above.

5.4.2 REMOTE SETPOINT STARTUP

Since this mode of operation is factory preset
and the setpoint is being externally controlled, no
startup instructions are necessary. In this mode,
the REMOTE LED will light when the external
signal is present.

To operate the unit in the Manual mode, press
the AUTO/MAN switch. The REMOTE LED will
go off and the MANUAL LED will light.

To change back to the Remote Setpoint mode,
simply press the AUTO/MAN switch. The
REMOTE LED will again light and the MANUAL
LED will go off.

5.5 DIRECT DRIVE MODES

The unit’s fire rate can be changed by a remote

The factory default setting for the Direct Drive

When in a Direct Drive mode, the unit is a slave

signal which is typically sent from an Energy
Management System (EMS) or from a Building
Automation System (BAS). The Direct Drive
mode can be driven by a current or voltage
signal within the following ranges:

4-20 mA/1-5 Vdc

0-20 mA/0-5 Vdc

mode is 4-20 mA/1-5 Vdc. With this setting, a 4
to 20 mA signal, sent by an EMS or BAS is used
to change the unit’s fire rate from 0% to 100%. A
4 mA/1V signal is equal to a 0% fire rate, while a
20 mA /5V signal is equal to a 100% fire rate.
When a 0-20 mA/0-5 Vdc signal is used, zero is
equal to a 0% fire rate.

In addition to the current and voltage signals
described above, the Direct Drive mode can also
driven by a RS485 Modbus Network signal from
an EMS or BAS.

to the EMS or BAS and does not have a role in
temperature control. Direct Drive can be used to
drive single, or multiple units.

NOTE:

If a voltage, rather t

t signal is used to

han curren

control the fire rate, a DIP switch adjustment
must be made on the

PMC Board in the Control

Box. Contact your local AERCO representative
for details.

To enable the Direct Drive Mode, the following
menu setting must be made in the Configuration
Menu:

MENU OPTION

SETTING

Boiler Mode

Direct Drive

Remote Signal

4-20mA/1-5V,

0-20mA/0-5V, or

Network

Refer to paragraph 3.3 for instructions on
changing menu options.

5-3

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