3 making the piping connections, He- 111 − installation, Caution – AERCO SWDW68 U-Tube Double-Wall Heaters w/ECS User Manual

Page 15

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HE-

111 − INSTALLATION

Rev B Mar 2013

2-5

2.3 MAKING THE PIPING CONNECTIONS

Figure 2-4 illustrates the recommended CXT-E Control Valve installation for steam flow.

TO HEATER

FROM

STEAM

SOURCE

UPSTREAM

SHUTOFF

VALVE

LOW SIDE

PRESSURE

GAUGE

CXT-E ACTUATOR

HIGH SIDE

PRESSURE

GAUGE

DOWNSTREAM

SHUTOFF VALVE

PIPE UNIONS (NOT

REQUIRED WHEN

VALVE IS FLANGED)

STRAINER

TO TRAP &

CONDENSATE

DRAIN

BLOW-OFF VALVE

NOTE:

KEEP PIPING AS SHORT

AS POSSIBLE)

CXT-E CONTROL

VALVE

Figure 2-4. Recommended Control Valve, CXT-E Installation for Steam Flow

1. Install the CXT-E Control Valve with the Actuator linkage in the vertical, upright position, as shown.

2. For maintenance purposes, install pipe unions with threaded ends to simplify removal from the steam

line.

3. Blow out all pipe lines to remove dirt chips, scale or other foreign matter which could adversely affect

Control Valve (“Valve”) operation when in service.

4. Install an in-line strainer upstream of the Valve (as illustrated on the left side of Figure 2-4) to protect

against foreign matter entering the Valve during service operation.

5. Ensure that the steam line is properly trapped to prevent accumulation of condensate ahead of the

Valve.

6. Install metal-seated, gate-type shutoff valves upstream and downstream of the Valve so that it can be

readily removed from the line for maintenance.

7. Install pressure gauges on both sides of the Control Valve, as shown in Figure 2-4.

8. The high-side pressure gauge is provided for adjustment and maintenance purposes. The low-side

pressure gauge is intended to ensure that the correct pressure is available to monitor the operation of
the temperature regulator valve. The low-side pressure gauge measures the pressure of the steam`.

CAUTION

When installing the Valve, DO NOT use the Actuator linkage frame at the top of the Valve
body for leverage. Use pipe wrenches on the inlet and outlet hex of the Valve body.

9. Install the Valve so that the arrow on the Valve body points in the direction of steam flow.

10. After the Valve has been installed in the steam or hot water line, ensure that all piping connections

are secure and leak-tight.

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