Warning – Fleet Engineers INS-97005 User Manual

Page 3

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PRE-WOUND COUN-

TERBALANCE: If door

is equipped with a

pre-wound counter-

balance, disregard

above instructions and

release spring tension

as follows:

CAUTION!

Make sure cables are

attached to door and

cable drums, that

cables are properly

tensioned, and cable

drums are properly se-

cured to shaft as noted

in Step 8.
Clamp vice grips

above roller to track,

clamping door in down

position.
Loosen and remove

the two (2) set screws

found in the spring

anchor plug,

Figure

5. This plug is found

on the right hand end,

(inside looking outside)

of the spring. Spring

tension has now been

transferred to the

cables. Remove vice grips and check door operation.

STEP 10: Top Fixture

Standing inside the unit with the door closed against the sill

(remove blocks, light cords, etc.), adjust the top fixture slides until

the top panel is in the same plane as the rest of the door sections

and tighten bolts.

STEP 11: Lock Catch Installation

Cut hole in sill for lock catch box,

Figure 3. Position catch box on

hole, locate the catch box mark directly below the lock backplate

mark and weld catch box to sill. (Center rivet in lock backplate

should line up with lock catch pin.)

STEP 12: Header Seal Installation

Cut the header seal to length to fit in between the vertical mount-

ing angles and install onto top panel with rubber facing outward.
Drill 1/8” dia. holes and secure with drive rivets or bolts.

STEP 13: Side Seal Installation

With the door raised, insert the optional seal in retaining lip the full

length of the angle,

Figure 6.

Insert seal at bottom lance & install drive rivet in lower hole.

Stretch seal 1, insert in top lance and install drive rivet in upper

hole. Snap seal into all remaining lances. Trim off excess seal.

(Drive rivets not provided)

STEP 14: Maintenance & Lubrication -

Lubricate the C/B spring, tracks, bearings, rollers, and hinges

liberally with “WD” Lubricant,

Fig.7 (designated by O). Do not use

grease.
NOTE: DOOR MAINTENANCE AND LUBRICATION FREQUENTLY

WILL VARY WITH USE OF THE DOOR, CLIMATE CONDITIONS

AND CLEANING PROCEDURES.

WARNING!

HIGH TENSION SPRING CAN CAUSE SEVERE

INJURY OR DEATH!
REPAIRS & ADJUSTmENTS mUST BE mADE

BY TRAINED SERVICE PERSONNEl.

Figure 5

Figure 6

Figure 7

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