Great Planes Giles G-202 46 Kit - GPMA0238 - Manual (Page 19)

❏
24. Using the plans as a reference, cut the servo wire
holes in the top of the wing. Note: Use a nickel as the
template to draw the circles.
❏ ❏
1. Place the wing right-side up on the building board.
Using a razor saw, cut through the aileron web at the root
of the right aileron.
❏ ❏
2. Using a razor saw, cut the ribs and wing tip
between the aileron web and the TE web. Hint: To avoid
confusion later, label the inboard end of the ailerons “right”
and “left” respectively as you remove them.
❏ ❏
3. Carefully trim and sand the aileron ribs and the
wing tip flush with the aileron web. Carefully trim and sand
the ribs and the wing tip flush with the TE web.
❏ ❏
4. Glue the 1/8" x 1" x 24" balsa wing trailing edge
onto the TE of the right wing panel, leaving excess
extending both top and bottom. Sand it flush with the wing
tip and the sheeting, top and bottom.
❏ ❏
5. Glue the 1/4" x 1" x 24" balsa aileron leading
edge onto the front of the right aileron, leaving excess
extending both top and bottom. Sand it flush with the
aileron end cap, and the sheeting, top and bottom.
❏ ❏
6. Bevel and hinge the aileron the same as the
elevator and rudder. Cut the hinge slots in the wing TE and
aileron per the hinge locations shown on the plan.
❏ ❏
7. Position and mount the aileron control horn on
the right aileron using #2 x 3/8" sheet metal screws. Draw a
Finish the Ailerons
19