Finish the bottom of the fuselage – Great Planes Giles G-202 46 Kit - GPMA0238 User Manual

Page 24

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15. Repeat steps 13 and 14 to mount the paper tube

over the other wing bolt. Sand the paper tubes flush with
the belly pan bottom.

16. Turn the airplane right-side up. Cut both wing bolts

off, leaving 1/4" protruding above the wing bolt block. Turn
the airplane upside-down and remove the wing from the fuse.

1. Position and glue F-2 to the fuse sides with thin CA.

2. From the 1/4" x 1" x 12-3/8" birch ply stick (leftover

from the wing bolt block), cut two 5-3/4" landing gear rails.
Insert the landing gear rails through F-2 and into the
notches in F-3 until they are flush with the bottom of the
aft side of F-3
. (A small amount of the landing gear rails
will angle past F-3 into the wing saddle.) Note: Pay special
attention not to warp F-3 when you are inserting the landing
gear rails. F-3 must stay straight.

3. Use 6-minute epoxy to secure the landing gear rails

into F-2 and F-3.

4. Position and glue the die-cut 1/8" ply landing gear

plate in place. Note: The landing gear plate glues flat to
the landing gear rails.

5. After the epoxy has cured completely, carefully sand

the aft end of the gear rails flush with the aft side of F-3 (in
the wing saddle).

6. Position and glue the die-cut 1/8" ply lower firewall

support and forward fuse bottom with thin CA. Note: The
lower firewall support is installed so that the shorter side
glues to the right fuse side (as shown, on the photo’s right).

7. Sand the lower firewall support and the forward fuse

bottom flush with each other.

Finish the Bottom of the Fuselage

24

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