Service, Unit inspection, System flushing – Carrier 50PEC09-18 User Manual

Page 34: Water coil, Refrigerant system, Condenser cleaning, Warning, Caution

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34

Table 14 — Aquazone™ Deluxe D Control Current LED Status and Alarm Relay Operations

LEGEND

NOTES:

1. If there is no fault in memory, the Fault LED will flash code 1.
2. Codes will be displayed with a 10-second Fault LED pause.
3. Slow flash is 1 flash every 2 seconds.
4. Fast flash is 2 flashes every 1 second.
5. EXAMPLE: “Flashing Code 2” is represented by 2 fast flashes followed

by a 10-second pause. This sequence will repeat continually until the
fault is cleared.

SERVICE

Perform the procedures outlined below periodically, as

indicated.

Unit Inspection —

Visually inspect the unit at least once

a month. Pay special attention to hose assemblies. Repair any

leaks and replace deteriorated hoses immediately. Note any

signs of deterioration or cracking.

System Flushing —

Properly clean and flush system

periodically. Refer to Pre-Start-Up, System Cleaning and

Flushing section.

Water Coil —

Keep air out of the water coil. Check open

loop systems to be sure the well head is not allowing air to in-

filtrate the water line. Always keep lines airtight.

Inspect heat exchangers regularly and clean more frequently

if the unit is located in a “dirty” environment. The heat

exchanger should be kept full of water at all times. Open loop

systems should have an inverted P trap placed in the discharge

line to keep water in the heat exchanger during off cycles.

Closed loop systems must have a minimum of 100 kPa during

the summer and 275 kPa during the winter.

Check P trap frequently for proper operation.

FILTERS — Inspect filters. Establish a regular maintenance

schedule. Clean or replace filters frequently depending on

need.

To remove the filter from the 50PEC unit, slide the filter out

of its frame located in the return air opening at the bottom front

of the unit. When re-installing the filter, use the slide-in rails of

the filter frame to guide the filter into the proper position.

Refrigerant System —

Verify air and water flow rates

are at proper levels before servicing. To maintain sealed circuit-

ry integrity, do not install service gages unless unit operation

appears abnormal.

Condenser Cleaning —

Water-cooled condensers may

require cleaning of scale (water deposits) due to improperly

maintained closed-loop water systems. Open water tower

systems may require removal of sludge build-up due to

induced contaminants.

Local water conditions may cause excessive fouling or

pitting of tubes. Therefore, condenser tubes should be cleaned

at least once a year, or more often if the water is contaminated.

Use standard coil cleaning procedures which are compatible

with both the heat exchanger material and copper water lines.

Generally, the more water flowing through the unit, the less

chance for scaling, however flow rates over 3 gpm per ton can

DESCRIPTION

STATUS LED

(Green)

TEST LED

(Yellow)

FAULT LED (Red)

ALARM RELAY

Normal Mode

On

Off

Flash Last Fault Code in Memory

Open

Normal Mode with PM

On

Off

Flashing Code 8

Cycle (closed 5 sec, open 25 sec, …)

D Control is non-functional

Off

Off

Off

Open

Test Mode

On

Flash Last Fault Code in Memory

Cycling Appropriate Code

Night Setback

Flashing Code 2

Flash Last Fault Code in Memory

ESD

Flashing Code 3

Flash Last Fault Code in Memory

Invalid T-stat Inputs

Flashing Code 4

Flash Last Fault Code in Memory

No Fault in Memory

On

Off

Flashing Code 1

Open

HP Fault

Slow Flash

Off

Flashing Code 2

Open

LP Fault

Slow Flash

Off

Flashing Code 3

Open

FP1 Fault

Slow Flash

Off

Flashing Code 4

Open

FP2 Fault

Slow Flash

Off

Flashing Code 5

Open

CO Fault

Slow Flash

Off

Flashing Code 6

Open

Over/Under Voltage

Slow Flash

Off

Flashing Code 7

Open (closed after 15 minutes)

HP Lockout

Fast Flash

Off

Flashing Code 2

Closed

LP Lockout

Fast Flash

Off

Flashing Code 3

Closed

FP1 Lockout

Fast Flash

Off

Flashing Code 4

Closed

FP2 Lockout

Fast Flash

Off

Flashing Code 5

Closed

CO Lockout

Fast Flash

Off

Flashing Code 6

Closed

CO

Condensate Overflow

LED — Light-Emitting Diode

ESD — Emergency Shutdown

LP

Low Pressure

FP

Freeze Protection

PM

Performance Monitor

HP

High Pressure

WARNING

To prevent injury or death due to electrical shock or contact

with moving parts, open unit disconnect switch before ser-

vicing unit.

IMPORTANT: When a compressor is removed from this

unit, system refrigerant circuit oil will remain in the com-

pressor. To avoid leakage of compressor oil, the refrigerant

lines of the compressor must be sealed after it is removed.

IMPORTANT: All refrigerant discharged from this unit

must be recovered without exception. Technicians must fol-

low industry accepted guidelines and all local, state and fed-

eral statutes for the recovery and disposal of refrigerants.

IMPORTANT: To avoid the release of refrigerant into the

atmosphere, the refrigerant circuit of this unit must only be

serviced by technicians who meet local, state and federal

proficiency requirements.

CAUTION

To avoid fouled machinery and extensive unit clean-up,

DO NOT operate units without filters in place. DO NOT

use equipment as a temporary heat source during

construction.

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