7 commissioning – Glow-worm Hideaway 40CF User Manual

Page 13

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221807B

7 Commissioning

Diagram 7.2

SECURING THE
THERMOSTAT PHIAL

1870

THERMOSTAT
CAPILLARY

LOCATION
WASHER

PHIAL
POCKET

RETAINING
SPLIT PIN

Do not attempt to relight until three minutes have gone by.

Remove the pressure gauge and refit the pressure test point
screw “G”, makes sure a gas tight seal is made.

Turn thermostat “B” to “O” and relight the pilot burner as above.

Relight the main burner as above.

Check that the boiler thermostat and all remote controls are
working correctly.

Do not attempt to adjust the thermostat calibration screw.

Test the boiler for spillage of the flue products at the draught
diverter as detailed in the current issue of BS5440 Part 1. If an
extract fan is fitted in the premises, refer to Section 3.6.

7.2 Commissioning the System

Allow the system to warm up and set the pump adjuster to a
design position which gives the correct temperature difference
of 11

o

C (20

o

F) between the flow and return. There should be no

undue noise in the system, pumping over or entry of air at the
open vent above the cold water feed and expansion cistern.

Allow the system to reach maximum working temperature and
examine for water soundness.

The system should then be drained down as rapidly as possible
to complete the flushing process.

The system should then be refilled, vented and examined for
water soundness.

Diagram 7.1

BOILER COMPONENTS

1005

J

H

L

C

A

G

F

H

SETTING
POINTS

E

N

K
(Shown
closed)

POSITIONS:-

A GAS CONTROL KNOB.

J PHIAL POCKET.

B TERMOSTAT CONTROL.

K GAS SERVICE COCK.

C PIEZO IGNITION BUTTON.

L DATA BADGE.

E VIEWING WINDOW.

N FLUE

F BURNER GAS RATE

BLOCKAGE

GAS CONTROL KNOB 'A'

SAFETY DEVICE

ADJUSTMENT.

RESET BUTTON.

G BURNER PRESSURE

TEST POINT.

H CONTROL BOX.

= OFF

= PILOT/IGNITION

= MAIN BURNER

B

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