Vortech 1996-2004 Ford 4.6 Mustang GT User Manual

Page 20

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P/N: 4FL020-010

©2008 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

14APR08 v3.0 MusGT Bull(4FLv3.0)

A.

Raise the rear of the car and support it with

jack-stands.

B.

Open the fuel door and remove the fuel-cap

and the three filler neck screws using a

10mm socket.

C.

Remove the fuel filter inlet line with a 3/8"

springlock tool.

D.

With the weight of the fuel tank supported

with a jack, remove the bolts securing the

two fuel tank straps.

E.

Slowly lower the fuel tank, allowing it to

lean over with the filler side up, until the

electrical connections leading to the center

mounted fuel pump are revealed.

Disconnect these two electrical

connections.

F.

Remove the six bolts securing the fuel

pump access cover (on top of the fuel tank)

with an 8mm wrench. Depress the two clips

securing the plastic fuel pump enclosure

and slide it out of the tank. The fuel sender

float is attached to the fuel pump enclosure

and must be handled with care. Ensure that

the tank has been lowered enough to

remove the fuel pump enclosure.

G.

Remove the two screws securing the

plastic fuel pump outlet manifold to the

enclosure cap. Pull the manifold up and

away from the fuel pump.

H.

Remove the three screws securing the fuel

pump enclosure’s cover using a 3/16 nut-

driver and remove the cover.

I.

Remove the stock fuel pump from its

enclosure. Separate the rubber pump

support from beneath the filter and install it

on the supplied pump. Secure the support

with the new filter provided.

J.

Using the supplied fuel pump, reassemble

the fuel pump assembly and canister with

cap.

K.

Reinstall the canister assembly into the fuel

tank and reattach the electrical

connections.

L.

Reinstall the fuel tank, reconnect the fuel

filter inlet line, reattach the fuel filler neck

and reinstall the fuel cap.

M.

Turn the ignition key on and check the fuel

pump for leaks.

5.3 FUEL PUMP INSTALLATION (1999-2004 MODELS ONLY)

P/N: 4FL020-010

©2008 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

14APR08 v3.0 MusGT Bull(4FLv3.0)

9

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