Vortech 1996-2004 Ford 4.6 Mustang GT - Manual (Page 25)

8mm x 140mm (96-
98 models) or 10mm
x 140mm (99 models)
BOLT & WASHER
A/C LINE
SILENCER
BRACKET
ENLARGE
TO 27/64"
ADEL CLAMP
STOCK IDLER
PULLEY
VORTECH
IDLER
PULLEY
8mm x 140mm
BOLT (2.249Ó
SPACER MUST BE
SANDWICHED
BETWEEN THE
ALTERNATOR AND
THE PREVIOUSLY
MOUNTED IDLER
MOUNTING PLATE
ASSEMBLY
VORTECH
MOUNTING
BRACKET
ALTERNATOR
8mm x 65mm BOLT & WASHER
8mm x 50mm
BOLT & WASHER
OIL DRAIN HOSE
10-24 x 1/2"
BOLT & WASHER
SANDWICH TABS BETWEEN
ENGINE FRONT COVER AND
SUPERCHARGER BRACKET
8mm x 140mm (96-98 models)
or 10mm x 140mm (99 models)
BOLT & WASHER
1
2
3
V V OR OR TECH TECH
5
4
VIEW FROM FRONT
Fig. 8.1-d
Fig. 8.1-f
Fig. 8.1-e / View From Front
H. Route the Vortech supplied accessory drive
belt around all engine pulleys except for the
water pump pulley. Lower the
supercharger/bracket assembly into place
and route the belt around the supercharger
pulley and the relocated factory idler. (See
Fig. 8.1-d.) Insert the alternator spacer and
secure the supercharger/bracket assembly
with the supplied fasteners per Figs. 8.1-e,
8.1-f. Use a 1/2" breaker bar or ratchet to
release the belt tension. Push the belt over
the top radius of the water pump pulley and
release the tensioner.
*I. Secure the oil drain hose to the mounting
bracket using the supplied adel clamp, #10
bolt and washer. (See Figs. 8.1-a, 8.1-e.)
*J. Route the oil drain hose down to the oil pan
tube previously installed. The hose must be
routed downhill, free of dips and kinks. Trim
hose end if necessary, slide it onto the
drain tube and secure with a #8 hose
clamp. Support the fitting in the oil pan with
a wrench while tightening the drain tube
fitting.
*K. Route the oil feed hose next to the drain
hose, down to the feed fitting and secure.
Use tie-wraps to fasten the lines together.
NOTE: It is imperative that the tensioner does not
become overloaded when being pulled down
during belt installation. Bending of the
tensioner may cause belt throwing/shredding
problems when vehicle is driven at high
engine speeds.
8.1 MAIN BRACkET ASSEMBLY (1996-1999 MODELS ONLY), CONT’D.
*
FACTORY
IDLER
VORTECH
IDLER
WATER
PUMP
CRANK
A/C
TENSIONER
POWER
STEERING
ALT.
* Push belt in between idlers
and tensioner to obtain
wrap around A/C and S/C
pulleys.
S/C
NOTE: The new longer accessory drive belt is
routed the same as the original belt except
for the accommodation of the supercharger
and idler pulley. Should an emergency arise,
the factory belt may be reinstalled in its
original configuration.
* Applies to "engine
oil-fed" units only.
V3 applications
skip these steps.
P/N: 4FL020-010
©2008 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
12APR08 v3.0 MusGT Bull(4FLv3.0)
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