Maintenance – Nexen BD 933507 User Manual

Page 15

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15

FORM NO. L-20063-AD-0314

TABLE 4

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1

1. Adhere to the following bolt torques (See Table 4).

2. Clean Breather Cap air filter when dirty (spring engaged

unit only).

3. Inspect canister exterior for damage. Replace canister

if damaged.

4. Check tightness of all air line connections and condition

of all air lines. Replace air lines if deterioration exists.

5. Inspect friction facings for wear. Replace if worn to

approximately 5/32 inch thick.

6. Lubricate items requiring lubrication (See

LUBRICATION).

MAINTENANCE

The use of 3/4 inch wide discs with the BD Caliper Brake requires a shorter Piston Rod (Item 10) and Return Springs
(Item 17) for proper operation. (Not applicable for the 60 psi canister.)

OPTION KIT FOR 3/4" WIDE DISC INSTALLATION (INCLUDED WITH BRAKE)

1. Remove Return Spring (Item 17) and Shoes (Item 3)

by removing Shoe Pins (Item 16) (See Figure 15).

2. Loosen the Spanner Nut (Item 12) and turn the

Adjustment Screw (Item 8) counterclockwise until it is

fully disengaged (See Figure 15).

3. Open the Arms (Item 2) at the actuator end and replace

the Piston Rod (Item 10) (See Figure 17).

4. Reinstall the Shoes (Item 3), Shoe Pins (Item 16), and

Return Spring (Item 17) (See Figure 15).

5. Reengage the brake.

NOTE

On spring engaged BD Caliper Brakes, apply hold-off

air pressure and:

o

BSolete

t

hree

-P

ort

a

ctuator

o

nly

Using a 9/16 inch socket, turn the top bolt clockwise

until it bottoms out (approximately 40 turns), then torque

the Tap Bolt to 13.5-20.2 Nm [10-15 ft-lb].

Tap Bolt located under

Breather Cap.

Figure 15a

Figure 15b

9/16" Hex

Head

3/4" Hex

Head

WARNING

Spring actuated brakes must be manually released prior to brake disassembly.

o

BSolete

t

hree

-P

ort

a

ctuator

Apply hold-off air pressure to remove tension on the Tap Bolt and use a 9/16 inch socket wrench to turn the Tap Bolt

counterclockwise until the brake is released (approximately forty turns).

t

wo

-P

ort

a

ctuator

Apply hold off pressure to remove tension on the Tap Bolt and use a 3/4 inch socket wrench to turn the Tap Bolt counter

clockwise to fully cage (compress) the spring. The spring is fully compressed when the bolt is backed out of the unit 21 mm

[0.83 in].

Hold-off air pressure can be removed at this time, and service performed (See Figure 15 a & b).

WARNING

t

wo

-P

ort

a

ctuator

o

nly

Using a 3/4 inch socket, turn the tap bolt clockwise to

fully uncage (decompress) the spring. The spring is

fully decompressed when the hex bolt head is flush

against actuator.

6. Perform friction facing adjustment (See FRICTION

FACING CLEARANCE ADJUSTMENT).

CAUTION

Working with spring loaded or tension

loaded fasteners and devices can cause

injury. Wear safety glasses and take the

appropriate safety precautions.

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