Nexen RSD100 964520 User Manual

Page 8

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FORM NO. L-21107-H-0108



+ VDC & DC Common: The RSD100 requires 24

VDC to operate (Refer to the SPECIFICATIONS section

for current rating.).
Sensor excitation: This output provides +12 VDC

as an excitation voltage for dancer arm position

sensors such as Nexen’s older DPS 30 or DPS 60

sensors and mechanical potentiometers (Refer to the

SPECIFICATIONS section for current rating.) If using

Nexen’s DPS30A or DPS60A sensors, note that the

excitation voltage required is + 24 VDC.
Position Sensor Input: The position sensor input is

a 0–10 or 0–12 VDC signal that is provided from the

dancer arm position sensor. The choice of voltage range

is selected by Jumper W3 (Refer to Figure 8). For best

results the voltage range should match the dancer arm

swing (i.e.: a 30° dancer arm swing should produce nearly

a 0–10 VDC or 0–12 VDC position signal).
Roll Diameter Sensor Input: This input accepts an

optional 0 – 10 VDC signal that represents roll diameters

from maximum full roll to core (refer to Section 6.0B).
Machine State Signal or RS Receive: This input

has two functions: first, to accept a Machine State

Signal; and second, to act as the receive line for RS232

communications. The function is chosen by Jumper W5

(Refer to Figure 8).
As a Machine State input, this signal uses Isolated DC

Common as a return. When 12-24 VDC is applied, the

controller will respond according to how this input was

setup (refer to Machine State Signal selection in Section

1.5). This feature tells the RSD100 controller when the

machine starts and stops. A yellow indicator, I6, on the

controller’s printed circuit board will be on when 12-24

VDC is present at this input.
As the receive line (Rx) for RS232 communications,

this input, the next input (Tx), and DC Common are

all that is needed to communicate with the RSD100

(Refer to Figure 5.). Communications setup broadcast

and command parameters can be sent back and forth

between the controller and other devices such as a

PLC or computer by using RS232 . When using this

input as the receive line for RS232 communications, the

Machine State Signal command has to be sent via this

communications link.

boost or RS Send: This input has two functions:

first, to accept the Boost signal; and second, to act as

the send line for RS232 communications. The function is

chosen by jumper W6 (Refer to Figure 8).
As the Boost input, this signal uses the Isolated DC

Common as a return. When 12-24 VDC is applied

momentarily, the controller will respond by applying

Boost Multipliers to the controller gains (refer to Section

11). This feature is used to increase the responsiveness

of the RSD100 during events such as machine

acceleration and deceleration. Otherwise, when no

signal is present, the controller will operate normally. A

yellow indicator, I5, on the controller’s circuit board will

be on when 12-24 VDC is present at this input.
As the send line (Tx) for RS232 communications, this

input, the previous input (Rx), and DC common are

all that is needed to communicate with the RSD100

(Refer to Figure 5.). Communications setup broadcast

and command parameters can be sent back and forth

between the controller and other devices such as a PLC

or computer by using RS232. When using this input

as the send line for RS232 communications, the Boost

command has to be sent via this communications link.
Control Signal Output: This output signal can be used

as an input to a current or voltage-to-pressure transducer

or as a trim signal to a motor drive. The output is chosen

by jumper W7 (Refer to Figure 8). The output can be

set to 0–10 VDC or 4–20 mA. Both ranges are already

calibrated and ready for use.
Isolated DC Common Input: In cases where isolated

Machine State and Boost inputs or Analog Signal Output

is desired, this input is the return line for the isolated

power supply (supplied by user). If isolation is not

needed, this input must be connected to DC Common

input.
Isolated + VDC Input: In cases where isolated

Machine State and Boost inputs or Analog Signal Output

is desired, this input is the supply line for the isolated

15-24 VDC power supply (supplied by user). If isolation

is not needed, this input must be connected to the +24

VDC input.

Figure 

RSD100 electrical Connections

Sensor Excitation

+24 VDC
DC Common

Position Sensor Input

Not Used

Roll Dia. Sensor Input

Machine State, Rx

Isolated DC Common Input

Control Signal Output

Boost, Tx

Isolated Input

RSD100

1.2 e

lectRicAl

c

OnnectiOnS

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