2
BD5/10 Drive Hardware Manual
920-0065D
2/14/2014
Contents
Safety Instructions ............................................................................................................................................................................................................................................................................3
Introduction ..........................................................................................................................................................................................................................................................................................4
Features ...................................................................................................................................................................................................................................................................................................5
Block Diagram ......................................................................................................................................................................................................................................................................................6
Getting Started ....................................................................................................................................................................................................................................................................................7
Drive Mounting...................................................................................................................................................................................................................................................................................8
Connecting the Power Supply ...................................................................................................................................................................................................................................................9
External (Line) Fuse Criteria..........................................................................................................................................................................................................................................................9
Power Supply Voltage Requirement....................................................................................................................................................................................................................................10
Current Inrush Limiting ...............................................................................................................................................................................................................................................................11
Connecting the Motor.................................................................................................................................................................................................................................................................12
Trimpots ..............................................................................................................................................................................................................................................................................................13
Dip Switches ......................................................................................................................................................................................................................................................................................13
Inputs and Outputs .......................................................................................................................................................................................................................................................................14
I/O Connector Pin Diagram .............................................................................................................................................................................................................................................14
Motor Test ..........................................................................................................................................................................................................................................................................................15
Input/Output Connector Wire Colors ...............................................................................................................................................................................................................................15
Input Signals .......................................................................................................................................................................................................................................................................................16
Analog Input (AIN) ........................................................................................................................................................................................................................................................................17
Output Signals .................................................................................................................................................................................................................................................................................17
Digital Input Circuit ...............................................................................................................................................................................................................................................................18
Analog Input Circuit .............................................................................................................................................................................................................................................................18
Wiring an External Speed Potentiometer ................................................................................................................................................................................................................19
Digital Output Circuit ..........................................................................................................................................................................................................................................................19
Connection diagrams: .........................................................................................................................................................................................................................................................20
Control wiring for sinking signals with an external power source.: .......................................................................................................................................................20
Control wiring for sourcing signals from an external power source:....................................................................................................................................................21
Control wiring for sinking signals using the drives internal power supply: .......................................................................................................................................22
Control wiring for sourcing signals using the drives internal power supply: ...................................................................................................................................23
Reference Materials: ......................................................................................................................................................................................................................................................................24
Motor Mechanical Outline - 42mm ...........................................................................................................................................................................................................................24
Motor Mechanical Outline - 57mm ...........................................................................................................................................................................................................................25
Motor Mechanical Outline - 80mm ...........................................................................................................................................................................................................................26
42mm BL030 Speed Torque Curve ...........................................................................................................................................................................................................................27
42mm BL060 Speed Torque Curve ...........................................................................................................................................................................................................................27
42mm BL090 Speed Torque Curve ...........................................................................................................................................................................................................................28
57mm BL060 Speed Torque Curve ...........................................................................................................................................................................................................................28
57mm BL120 Speed Torque Curve ...........................................................................................................................................................................................................................29
57mm BL180 Speed Torque Curve ...........................................................................................................................................................................................................................29
80mm BL100 Speed Torque Curve ...........................................................................................................................................................................................................................30
80mm BL200 Speed Torque Curve ...........................................................................................................................................................................................................................30
80mm BL300 Speed Torque Curve ...........................................................................................................................................................................................................................31
BD5/10 Drive Mechanical Outline ...............................................................................................................................................................................................................................32
Technical Specifications - Drive .....................................................................................................................................................................................................................................33
Technical Specifications - Motors .................................................................................................................................................................................................................................34
Mating Connectors and Accessories ..........................................................................................................................................................................................................................35
Connector Diagrams ............................................................................................................................................................................................................................................................35
LED Error Codes ....................................................................................................................................................................................................................................................................36
Contacting Applied Motion Products .......................................................................................................................................................................................................................36
