DR Power 6.25 Premier Power Wagon - Manual (Page 26)

22 DR
®
POWERWAGON-PREMIER
Removing and Replacing the Belt
WHEN PERFORMING ANY MAINTENANCE, YOU MUST FIRST SHUT OFF THE ENGINE, SET THE
PARKING BRAKE, WAIT FIVE (5) MINUTES TO ALLOW PARTS TO COOL AND DISCONNECT THE SPARK
PLUG WIRE, KEEPING IT AWAY FROM THE SPARK PLUG.
Tools Needed:
•
7/16" Socket and extension
•
9/16" Socket
•
3/8" Wrench
•
Phillips Screwdriver
1. Position the machine on a level surface and set the Parking
Brake.
2. Tip the Bed forward (Figures 9 and 10 on page 17).
3. Remove the Belt Guard by removing the two (2) Bolts at the
front using a Phillips screwdriver and 3/8" wrench. Remove
the single Bolt at the rear using a 7/16" socket (Figure 15).
4. Loosen the Belt Guide Bolts using a 9/16" socket (Figure 16).
5. Pull on the Idler Arm and Spring to lessen the tension on the
Belt and slide the Belt from the Idler Arm and Clutch Pulley
(Figure 16).
6. Remove the Belt from the Transmission Pulley at the front of
the machine (Figure 17 on page 23).
7. Remove the Belt from the Drive Pulley under the Engine
(Figure 14 on page 21).
8. Install the new Belt on the Drive Pulley first, then the
Transmission Pulley and then the Idler and Clutch Pulleys.
Make sure the new Belt is INSIDE the Belt Guide
(Figure 14
on page 21).
USE ONLY DR BELTS ON YOUR MACHINE. THEY HAVE BEEN THOROUGHLY TESTED AND
PROVEN FOR MANY HOURS OF USE.
Figure 16
Idler Arm
Spring Clutch
Pulley
Belt Guide
Bolts
Figure 15
Belt Guard
Rear Bolt
Front Bolts