Replacing the throttle cable – DR Power 6.25 Premier Power Wagon User Manual

Page 32

Advertising
background image

28 DR

®

POWERWAGON-PREMIER

Figure 28

Replacing the Throttle Cable

WHEN PERFORMING ANY MAINTENANCE, YOU MUST FIRST SHUT OFF THE ENGINE, SET THE
PARKING BRAKE, WAIT FIVE (5) MINUTES TO ALLOW PARTS TO COOL AND DISCONNECT THE SPARK
PLUG WIRE, KEEPING IT AWAY FROM THE SPARK PLUG.

NOTE: The Throttle Cable is set at the factory, and generally, no

service is required. The Cable is supplied as a complete
assembly with the Handle already attached
(Figure 27).
However, when replacing the Throttle Cable it is important
to follow these steps:

Tools Needed:

1/4" Socket

Blade Screwdriver

1. Loosen the Screw on the Throttle Cable Clamp with a

Screwdriver so the Throttle Cable can slide below it. It is
not necessary to remove the Clamp (Figure 26).

2. Remove the "Z"-bend end of the Cable from the Throttle

Plate (Figure 26).

3. Remove the two (2) Screws holding the Throttle Assembly

(Figure 27) to the Control Panel with a 1/4" Socket or
Screwdriver (Figure 28).

4. Tilt and slide the Throttle Assembly down through the Slot

in the Control Panel (Figure 28).

5. Tilt and place the Handle of the new Throttle Assembly up

through the Slot in the Control Panel and fasten with two
(2) Screws. Position the Throttle Handle to IDLE/STOP.

6. Route the Throttle Cable the same as the old Cable, being

careful not to bend or kink the Cable.

7. Place the Z-bend end of the Throttle Cable into the small

hole in the Throttle Plate on the Engine. The Throttle Plate
is a black Tab that protrudes from the Engine below the
plastic Air Filter. It has two (2) holes, and the Cable goes
into the smaller hole. Place the Throttle Cable Sheath
under the Cable Clamp (Figure 26).

8. Make sure that the Throttle Plate is all the way back to the

Stop position. It will normally retract to this position.

Figure 26

"Z"-Bend

Throttle Cable

Throttle Cable Clamp

Throttle Plate

Figure 27

Throttle

Assembly

(underside)

Throttle
Assembly

Screws

Slot

Advertising