Flowserve FP - Manual (Page 2)

FP USER INSTRUCTIONS ENGLISH 71576286 - 02/13
Page 2 of 40
CONTENTS
PAGE
1 INTRODUCTION AND SAFETY ........................... 4
1.1 G ENERAL ......................................................... 4
1.2 CE MARKING AND APPROVALS ........................... 4
1.3 D ISCLAIMER ...................................................... 4
1.4 C OPYRIGHT ...................................................... 4
1.5 D UTY CONDITIONS ............................................ 4
1.6 S AFETY ............................................................ 5
1.7 N AMEPLATE AND SAFETY LABELS ....................... 8
1.8 S PECIFIC MACHINE PERFORMANCE .................... 8
1.9 N OISE LEVEL .................................................... 9
2 TRANSPORT AND STORAGE ........................... 11
2.1 C ONSIGNMENT RECEIPT AND UNPACKING .......... 11
2.2 H ANDLING ...................................................... 11
2.3 L IFTING .......................................................... 12
2.4 S TORAGE ....................................................... 12
2.5 R ECYCLING AND END OF PRODUCT LIFE ............ 12
3 PUMP DESCRIPTION ......................................... 12
3.1 C ONFIGURATIONS ........................................... 12
3.2 N OMENCLATURE ............................................. 13
4 INSTALLATION .................................................... 14
4.1 L OCATION ....................................................... 14
4.2 F OUNDATION .................................................. 14
4.3 G ROUTING ...................................................... 15
4.4 I NITIAL ALIGNMENT .......................................... 15
4.5 P IPING ........................................................... 16
4.6 E LECTRICAL CONNECTIONS ............................. 17
4.7 F INAL SHAFT ALIGNMENT CHECK ....................... 18
4.8 P ROTECTION SYSTEMS .................................... 18
5 COMMISSIONING, START-UP, OPERATION AND
SHUTDOWN ........................................................... 18
5.1 D IRECTION OF ROTATION ................................. 18
5.2 G UARDING ...................................................... 18
5.4 S TARTING THE PUMP ....................................... 19
5.5 R UNNING THE PUMP ........................................ 20
5.6 S TOPPING AND SHUTDOWN .............................. 21
5.7 H YDRAULIC , MECHANICAL AND ELECTRICAL DUTY
............................................................................ 22
5.8 Pumps for Food Use or Potable Water 22
PAGE
6 MAINTENANCE .................................................. 23
6.1 G ENERAL ....................................................... 23
6.2 M AINTENANCE SCHEDULE ............................... 23
6.3 S PARE PARTS ................................................. 26
6.4 R ECOMMENDED SPARES AND CONSUMABLE ITEMS
........................................................................... 26
6.5 D ISASSEMBLY ................................................ 26
7 FAULTS; CAUSES AND REMEDIES ................. 28
8 PARTS LIST AND DRAWINGS .......................... 29
8.1 S ECTIONAL DRAWINGS ................................... 29
8.2 S ECTIONAL DRAWINGS PART LIST .................... 34
8.3 G ENERAL ARRANGEMENT DRAWING ................ 36
9 CERTIFICATION ................................................ 36
10 OTHER RELEVANT DOCUMENTATION AND
MANUALS .............................................................. 36
10.1 S UPPLEMENTARY U SER I NSTRUCTIONS ......... 36
10.2 C HANGE NOTES ........................................... 36
10.3 A DDITIONAL SOURCES OF INFORMATION ........ 36