General guidelines for gouging, Common hand-cutting faults, General guidelines for gouging -22 – Hypertherm HRT2 User Manual

Page 52: Common hand-cutting faults -22

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OPERATION

3-22

Duramax Retrofit Torch

Operator Manual

General guidelines for gouging

The following actions have the stated effects on the gouge profile:

•  Increasing the speed of the torch will decrease width and decrease depth.
•  Decreasing the speed of the torch will increase width and increase depth.
•  Increasing the standoff of the torch will increase width and decrease depth.
•  Decreasing the standoff of the torch will decrease width and increase depth.
•  Increasing the angle of the torch (more vertical) will decrease width and increase depth.
•  Decreasing the angle of the torch (less vertical) will increase width and decrease depth.
•  Increasing the current of the power supply will increase width and increase depth.
•  Decreasing the current of the power supply will decrease width and decrease depth.

Common hand-cutting faults

The torch does not cut completely through the workpiece. The causes can be:

• The cut speed is too fast.
• The consumables are worn.
• The metal being cut is too thick for the selected amperage.
• Gouging consumables are installed instead of drag-cutting consumables.
• The work clamp is not attached properly to the workpiece.
• The gas pressure or gas flow rate is too low.

Cut quality is poor. The causes can be:

• The metal being cut is too thick for the amperage.
• The wrong consumables are being used (gouging consumables are installed instead of drag-cutting

consumables, for example).

• You are moving the torch too quickly or too slowly.

The arc sputters and consumables life is shorter than expected. The cause can be:

• Moisture in the gas supply.
• Incorrect gas pressure.
• Consumables incorrectly installed.

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