Consumable use – Hypertherm HPR800XD Auto Gas Preventive Maintenance Program Rev.1 User Manual

Page 23

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HPR800XD Auto Gas Instruction Manual 808680

23

Preventive Maintenance Program

Consumable use

If you let consumables reach complete failure, they can melt. Copper pieces can then break off and go into the coolant. In
the coolant, these pieces can cause the following problems:

Decrease coolant flow

Increase coolant flow errors (093)

Cause damage to the consumables

Cause coolant to leak at the check valve when you change the consumables

Cause inaccurate coolant flow readings

Decrease the life of the coolant pump

Decrease the life of the check valve

When you do maintenance, examine the coolant filter for copper pieces. If you find copper pieces in the coolant filter,
replace both the filter and coolant. If a coolant flow error (093) occurs after you replace the filter and coolant, use the
troubleshooting procedure in your system’s instruction manual to find the correct action.

The best solution is to follow the usage guidelines for your consumables. However, if overuse occurs, you can replace the
following components more frequently.

Description

Part number

Coolant

028872

HPRXD quick-disconnect torch receptacle

220705

HPRXD quick-disconnect torch

220706

Coolant filter element

027664

Coolant check valve

006113

Coolant flow switch

229235

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