Yaskawa iQpump1000 AC Drive - Manual

Step
1
iQpump Model
Identification and Mounting
Connect Motor and
Line Power
Step
2
Step
4
Step
3
Page 1 of 4
WARNING DO NOT CONNECT ANY OF THE
FOLLOWING TERMINALS TO EARTH GROUND
B1 B2 - +1 +2 +3
NOT USED
Fig.1 & 2 below show the electrical connections for the input
power and motor terminals for various iQpump models. Select
the proper diagram for the model you are installing (see Step
1). WITH POWER OFF make the appropriate connections.
Make sure to follow good wiring practices and all applicable
codes. Ensure that the equipment is grounded properly as
shown in fig. 1
DANGER; LETHAL VOLTAGES ARE PRESENT- Before
applying power to the iQpump, ensure that the terminal cover
is fastened and all wiring connections are secure. After the
power has been turned OFF, wait at least five minutes until
the charge indicator extinguishes completely before touching
any wiring, circuit boards or components.
!
Make sure the iQpump has been properly sized for single phase input
power. For best performance, the drive input supply voltage must be
equal to or greater than the motor rated voltage.
3Ø Induction
motor
Connect
frame to
ground
Input
Protection
(Fuse or Circuit
Breaker)
To change direction of motor
rotation swap any two of the
three motor leads.
Fig. 2 Input Power and Output Motor Electrical Connections for
Models: 2_0110 & Larger and 4_0058 & Larger
(R/L1) (S/L2)
(T/L3)
(U/T1)
(V/T2)
(W/T3)
Connect to
chassis
ground
Use L1, L2, L3 for
3Ø Input Power
L1 L2 L3
Use L1, L2 for
1Ø Input Power *
BUS TERMINALS:
DO NOT CONNECT TO GROUND
Use L1, L2, L3 for
3Ø Input Power
To change
direction of
motor rotation
swap any
two
of the three
motor leads.
Fig. 1 Input Power and Output Motor Electrical Connections for
Models: 2_0004 - 2_0056, 4_0002 - 4_0044 and 5_0003 - 50011
Use L1, L2 for
1Ø Input Power
3Ø Induction
motor
Connect
frame to
ground
Input
Protection
(Fuse or Circuit
Breaker)
L1 L2 L3
(R/L1) (S/L2)
(T/L3) (U/T1) (V/T2)
(W/T3)
Connect to chassis
ground
*
DC Bus terminals
location varies by
model.
*
To make sure you received the correct model, it is essential to
verify the iQpump nameplate with your order and make sure
the iQpump has the correct rating so it can be used with your
motor. Please check the nameplate information as shown in
the example below.
· Check that the available power will meet the input power
requirements.
· Ensure that the output power from the iQpump is
compatible with the motor requirements.
Mounting the iQpump
· In the case of systems with more than one iQpump, follow
the above procedure for each iQpump and motor.
The mounting of the iQpump is extremely important
regarding environment and accessibility. Depending on your
system, there are various models available and the mounting
dimensions (footprint) may be different. Because the
mounting procedure is fairly extensive, it is beyond the scope
of this document; the user is referred to the iQpump Quick
Start Guide (Document No. TOEP YAIP1W 01) received with
the iQpump, S
Section 2.2 Mechanical Installation. Match the
model that you received and follow the procedure described
in the manual to ensure a safe and functional installation. In
cases where the system has more than one iQpump, refer to
the proper clearances required for adequate ventilation.
Please pay particular attention to:
· The clearances to be maintained around the enclosure
for adequate ventilation.
· The environmental specifications such as avoiding
excessive dampness, extreme temperatures, chemical
exposure, corrosive areas, etc. to avoid damage to the
equipment and to maintain safety.
Removing and Attaching the Terminal Cover
Improper removal of the iQpump terminal cover as well as
front cover can cause extensive damage to the iQpump. To
avoid damage to these items, please pay particular attention
to the iQpump Quick Start Guide, Document No. TOEP
YAIP1W 01, S
Section 3.5, Removing and Attaching the
Terminal Cover.
Open Chassis
NEMA 1
Drive Model
Number
Input Power
Rating
Output Power
Rating
Serial
Number
UL File
Number
Drive Spec Number
Weight
Software
Version
Normal
Duty Amps
CIMR-PW2A0021FAA
CIMR-PW2A0021FAA
CC :
8000
6W3050 - 2 - 100
J0073D207410100
This step shows how to connect control wiring and feedback signal to the iQpump. Before
making any control connections M
MAKE SURE POWER TO THE iQpump IS TURNED OFF!
Next remove the terminal cover to gain access to the control terminals. (Step 1.)
SELECT START / STOP CONTROL METHOD b1-02
NOTE: It is beyond the scope of this document to program the iQpump drive for network communication control.
Please refer to the refer to the iQpump Quick Start Guide, (Document No. TOEP YAIP1W 01) for this selection.
FEEDBACK SIGNAL WIRING (TRANSDUCER)
Wiring Diagram: 2-Wire Control
Run
(FWD)
Wiring Diagram: 3-Wire Control
Use for momentary contacts
Use for maintained contacts
User Terminals User Terminals
Note: 3 rd row of terminal board is shown here.
Link
Start
Switch
Stop
Switch
Normally
Open
Normally
Closed
Link
+V AC A1 A2 A3 FM AM AC RP AC 24V
Brown or Red: +Power (1)
Black: Output
4 – 20mA (2)
Cable
Shield
+V AC A1 A2 A3 FM AM AC RP AC 24V
2-Wire, 4-20mA Transducer
Cable
Type
DIN
Type
E(G)
S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP
Install link (AC-SN) when
using transducer.
SN
Factory Installed
To use 3-Wire Control first Initialize the
iQpump using parameter A1-03 = 3330
(Refer to the Quick Start Guide
TOEP YAIP1W 01)
For use with 3-Wire, 0 – 10V Transducer
Brown or Red: +Power (1)
Black or White Output 0 – 10V (3)
Blue or Black Common Signal (2)
Important Note: Signal colors and numbering may vary depending on
feedback device used, please consult feedback device manual. !
The iQpump is D DEFAULT SETUP TO START/STOP FROM THE KEYPAD (digital operator).
If this is the preferred start/stop method then continue to the feedback signal connection
section. Please refer to the wiring diagram below to start/stop the iQpump using an external
switch or contact.
For use with 2-Wire, 4 – 20mA Transducer (Factory Default)
E(G)
(Factory Default)
Jumper located
inside the drive on
the terminal board
Note: 2 nd row of terminal
board is shown here.
A1 A3
A2
V
I
Set Jumper to use 0 – 10V
Transducer
Jumper located
inside the drive on
the terminal board
Note: 2 nd row of terminal
board is shown here.
A1 A3
A2
V
I
3-Wire, 0-10V Transducer
Selecting Start/Stop and Speed Method Real-time
Clock Setup
The following
procedure is a
supplement to
other
documentation
supplied with this
equipment and
will guide the user
in properly wiring
the iQpump and
motor. It will also
show the user
how to configure
the iQpump for a
simplex pump
application.
DANGER!
Improper wiring
can and will cause
bodily harm as
well as damage to
the equipment.
When installing
the system be
sure to follow
good wiring
practices and all
applicable codes.
Ensure that the
mounting of the
various
components are
secure and that
the environment,
such as extreme
dampness, poor
ventilation etc. will
not cause system
degradation.
Please read this
cheat sheet and
other
documentation
provided with the
iQpump
thoroughly before
attempting any
installation.
This step shows how to setup the
iQpump real-time clock for first
use.
Note: If clock is not set the drive
can still be programmed and
operated, but ALM light will flash
every 30s and showing C
Clock Not
Set message.
Power up the drive and set the
real-time Clock. The real-time
Clock setup screen will appear at
first power up.
Press to set the clock.
Note: After the real-time clock is
set the real-time clock setup
screen will not show again unless
parameter o4-17 is set to “Set”.
Real-time Clock Setup Screen
Use to move cursor to
The left and to move
cursor to the right
use to adjust.
When date and time are set
press to save.
Note: Do NOT adjust sec per
month.
Example: Jun 12 th 2012, 7:35am
Yaskawa America, Inc., 2121 Norman Drive South, Waukegan, IL 60085, (800) YASKAWA (927-5292) Fax (847) 887-7310, [email protected], www.yaskawa.com, Document Number: TM.TM.iQp1000.01 03/25/2013 © Yaskawa America, Inc.
iQpump1000 AC Drive
Simplex Quick Start Procedure