10. butt joints, 11. lap joint, 12. tee joint – Hobart Welding Products CHAMP 2060 User Manual

Page 50

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OM-499 Page 46

11-10. Butt Joints

S-0662

1

Tack Welds

Prevent edges of joint from drawing
together ahead of electrode by tack
welding the materials in position be-
fore final weld.

2

Square Groove Weld

Good for materials up to 3/16 in (5
mm) thick.

3

Single V-Groove Weld

Good for materials 3/16 – 3/4 in
(5-19 mm) thick. Cut bevel with oxy-
acetylene or plasma cutting equip-
ment. Remove scale from material
after cutting. A grinder can also be
used to prepare bevels.

Create 30 degree angle of bevel on
materials in V-groove welding.

4

Double V-Groove Weld

Good for materials thicker than 3/16
in (5 mm).

30

°

2

1

1/16 in

(1.6 mm)

3

4

11-11. Lap Joint

S-0063 / S-0064

1

Electrode

2

Single-Layer Fillet Weld

Move electrode in circular motion.

3

Multi-Layer Fillet Weld

Weld a second layer when a heavi-
er fillet is needed. Remove slag be-
fore making another weld pass.
Weld both sides of joint for maxi-
mum strength.

30

°

Or Less

Single-Layer Fillet Weld

Multi-Layer Fillet Weld

30

°

Or Less

1

1

2

3

11-12. Tee Joint

S-0060 / S-0058-A / S-0061

1

Electrode

2

Fillet Weld

Keep arc short and move at definite
rate of speed. Hold electrode as
shown to provide fusion into the
corner. Square edge of the weld
surface.

For maximum strength weld both
sides of upright section.

3

Multi-Layer Deposits

Weld a second layer when a heavi-
er fillet is needed. Use any of the
weaving patterns shown in Section
11-9. Remove slag before making
another weld pass.

45

°

Or Less

1

2

1

3

2

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